336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems Bucket - Remove and Install Caterpillar


Bucket - Remove and Install
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336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems [KENR8157]
WORK TOOLS
BUCKET GP
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems Bucket - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     3S-6224     Electric Hydraulic Pump Gp     1    
141-1785 Receiving Sleeve As     1    
6V-3175 Double Acting Cylinder     1    
137-8460 Puller Stud     1    
9X-8399 Washer     1    
9U-5346 Nut     1    
B     140-7742     Sleeve     2    
C     3S-6224     Electric Hydraulic Pump Gp     1    
141-1785 Receiving Sleeve As     1    
9U-6811 Puller Stud     1    
6V-0113 Double Acting Cylinder     1    
101-0007 Hard Washer     1    
9U-6809 Nut     1    
D     9U-6225     Pin Driver Cap     1    
E     4C-9485     Pin Driver Cap     1    

------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.

----------------------


NOTICE

Do not use threaded rods that have not been hardened as tooling with hydraulic cylinders. The maximum rated tonnage should be stamped on one end of the puller studs. Do not use threaded rods that have not been stamped with the rated tonnage.





    Illustration 1g01209880



    Illustration 2g01202290

  1. Position bucket (1) on the ground. Position O-ring seals (2) from the pin joint onto the flanges of bucket (1) .



    Illustration 3g01209896

  1. Attach a suitable lifting device and Tooling (B) to Tooling (A). Attach Tooling (A) to pin assembly (4). The weight of Tooling (A) is approximately 137 kg (300 lb).

  1. Remove bolt (3). Use Tooling (A) in order to remove pin assembly (4). The combined weight of Tooling (A) and pin assembly (4) is approximately 170 kg (375 lb).

    Note: Reposition the suitable lifting device as pin assembly (4) is removed.

  1. Remove O-ring seals (2) (not shown).



    Illustration 4g01202427

  1. Position O-ring seals (5) from the pin joint onto the flanges of bucket (1) .



    Illustration 5g01223800

  1. Attach a suitable lifting device and Tooling (B) to Tooling (C). Attach Tooling (C) to pin assembly (7). The weight of Tooling (C) is approximately 170 kg (375 lb).

  1. Remove bolt (6). Use Tooling (C) in order to remove pin assembly (7). The combined weight of Tooling (C) and pin assembly (7) is approximately 210 kg (465 lb).

    Note: Reposition the suitable lifting device as pin assembly (7) is removed.

  1. Remove O-ring seals (5) .

  1. Use the machine hydraulics in order to raise the stick from bucket (1) .



    Illustration 6g01202447

  1. Remove bolts (11), plate (10), shims (9), and flange (8) from bucket (1) .

Installation Procedure

  1. Install bucket (1) in the reverse order of removal.



      Illustration 7g01223803

    1. Use Tooling (D) in order to install pin assembly (7). Attach a suitable lifting device to pin assembly (7). The weight of pin assembly (7) is approximately 43 kg (95 lb).



      Illustration 8g02142902

    1. Move the bucket to the side until the bucket contacts the stick. Measure the clearance between the bucket and the stick at the flange. Record this dimension as Dimension (X). Add or remove shims (9) until Dimension (X) is 0.5 to 1.0 mm (0.02 to 0.04 inch).



      Illustration 9g01223804

    1. Use Tooling (E) in order to install pin assembly (4). Attach a suitable lifting device to pin assembly (4). The weight of pin assembly (4) is approximately 34 kg (75 lb).

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