Removal Procedure
Start By:
- Release the hydraulic pressure from the machine. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| ZZ | 6V-9508 | Face Seal Plug | 16 |
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR IN THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Note: Before you begin the following procedure, swing the upper structure in order to gain access to the plate assembly which is located under the rear of the cab.
Note: Put identification marks on all hose assemblies, fittings and ports so that all the components can be reassembled in the original configuration. Plug all of the hoses, and cap all of the fittings. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "AVSpare Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on AVSpare products. Dispose of all fluids according to local regulations and mandates. |
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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- Remove plate assembly (1) which is located under the rear of the cab.
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| Illustration 1 | g00805381 |
- Disconnect hose assemblies (2) from shuttle valve (5). Disconnect switch assembly (4) from the harness assembly and remove switch assembly (4) .
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| Illustration 2 | g00805373 |
- Remove bolts (3) and remove the shuttle valve from the machine.
- Remove plugs (6), and remove plugs (10). Remove seats (9), seat (7), and balls (8) .
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| Illustration 3 | g00805551 |