320D2 GC Excavator Machine Systems Load Control Valve (Stick Cylinder) - Disassemble Caterpillar


Load Control Valve (Stick Cylinder) - Disassemble
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1.1. Disassembly Procedure

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
6V-7981  Bolt (M10×1.5×70mm) 

Start By:

  1. Remove the drift reduction valve (stick). Refer to Disassembly and Assembly, "Drift Reduction Valve (Stick) - Remove".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism.


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.




    Illustration 1g00703710

  1. Remove bolts (1) and the washers. Remove half flanges (2) and the cover. Remove fittings (3) from valve body (4).


    Illustration 2g01025377

  2. Remove O-ring seals (5) from both fittings (3).


    Illustration 3g00703712


    Illustration 4g00703713

    ------ WARNING! ------

    Personal injury can result from parts and/or covers under spring pressure.

    Spring force will be released when covers are removed.

    Be prepared to hold spring loaded covers as the bolts are loosened.


  3. Remove two bolts (6) at this time. Install Tooling (A), as shown. Remove the remaining two bolts. Remove Tooling (A). Remove cover (7) from the valve body.


    Illustration 5g01025540

  4. Remove O-ring seal (8) and backup ring (9) from cover (7).


    Illustration 6g00703715

  5. Remove spring (11) and spool valve (10) from the valve body.


    Illustration 7g00703716

  6. Remove plug (12) and the O-ring seal from the valve body.


    Illustration 8g01025408

  7. Remove O-ring seal (13) from plug (12).


    Illustration 9g00703719

    ------ WARNING! ------

    Personal injury can result from parts and/or covers under spring pressure.

    Spring force will be released when covers are removed.

    Be prepared to hold spring loaded covers as the bolts are loosened.


  8. Remove plug (14) and the O-ring seal from the valve body.


    Illustration 10g01025453

  9. Remove O-ring seal (15) from plug (14).


    Illustration 11g00703721

  10. Remove spring (18), guide (17), and spool (16) from the valve body.


    Illustration 12g00703722

  11. Remove plug (19) and the O-ring seal from the valve body.


    Illustration 13g01025457

  12. Remove O-ring seal (20) from plug (19).


    Illustration 14g00703724

  13. Remove relief valve (21) from the valve body.


    Illustration 15g00703725

    ------ WARNING! ------

    Personal injury can result from parts and/or covers under spring pressure.

    Spring force will be released when covers are removed.

    Be prepared to hold spring loaded covers as the bolts are loosened.


  14. Remove O-ring seals (23), (24), (25), (26), and (28). Remove backup rings (22) and (27).


    Illustration 16g00703726

  15. Remove pipe plug (29) from the valve body.


    Illustration 17g01028609

  16. Remove O-ring seal (30) and O-ring seal (31) from the valve body. Remove plug (32) and the O-ring seal from the valve body.


    Illustration 18g01025535

  17. Remove O-ring seal (33) from plug (32).

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