320D2 GC Excavator Machine Systems Load Control Valve (Stick Cylinder) - Remove and Install Caterpillar


Load Control Valve (Stick Cylinder) - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-2674  Vacuum Cap 

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116, "Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual, "Sampling Interval and Location of Sampling Valve" for the correct location.


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g00690963

  1. Remove the cap from the hydraulic tank. Attach Tooling (A) to the hydraulic tank. Apply 344 ± 70 kPa (50 ± 10 psi) to Tooling (A).


    Illustration 2g01220136

  2. Remove bolts (1) and the washers in order to remove cover (2).


    Illustration 3g00953950

  3. Disconnect hose assemblies (5) and (7).

  4. Remove bolts (3).

  5. Remove bolts (4) and remove drift reduction valve (6).

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-2674  Vacuum Cap 


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 4g00690963

  1. Attach Tooling (A) to the hydraulic tank. Apply 344 ± 70 kPa (50 ± 10 psi) to Tooling (A).


    Illustration 5g00953950

  2. Install drift reduction valve (6) and bolts (4).

  3. Install bolts (3).

  4. Connect hose assemblies (7) and (5).

  5. Remove Tooling (A).

  6. Check the level of the hydraulic oil tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check".

  7. Install the cap on the hydraulic tank.


    Illustration 6g01220136

  8. Install cover (2) and (1).

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