69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System Symptom Troubleshooting Caterpillar


Symptom Troubleshooting
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69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System [SENR1503]
1.1. Know the Machine
2.1. Understand the Symptom
3.1. Verify the Symptom
4.1. Determine Possible Causes
5.1. Test and Repair the System
6.1. Provide Feedback to Caterpillar

Use the following guidelines as you troubleshoot a symptom:

Know the Machine

Understand the operation of the machine. Know if the symptom is a characteristic of normal operation or if the symptom is a failure.

Read the systems operation information in order to understand the systems of the machine. Understand the interaction of the machine systems.

Understand the Symptom

Speak with the operator about the symptom. Acquire the following Information:

  • The performance of the machine prior to the failure

  • First occurrence of the symptom

  • The operating conditions at the time of the failure

  • The sequence of events prior to the failure (order of the occurrences)

  • The troubleshooting steps that have been taken

  • The history of repairs of the machine

  • The preventive maintenance of the machine

  • Related service information about current problems that affect the serial number of the machine

  • Inspect the Machine. Look for problems. Notice any unusual odors in the air. Listen for unusual noises.

Perform the "Visual Inspection" steps. Refer to Troubleshooting, "Machine Preparation for Troubleshooting".

Verify the Symptom

When possible, attempt to duplicate the symptom. Operate the machine and repeat the conditions that caused the failure. Check the gauges inside the cab. Notice any unusual odors in the air. Listen for unusual noises.

Determine if the ECM has detected any faults. A diagnostic code is used to specify each detected fault.

Determine Possible Causes

Use the information from the operator and your inspection. Attempt to identify a common cause if there is more than one symptom.

If you troubleshoot diagnostic codes and the problem is not resolved, continue troubleshooting using the "Symptom Troubleshooting" section of this manual. Identify the component that is the most probable cause of the symptom.

Test and Repair the System

Use the tests and procedures in this manual to verify the cause of the symptom. Once the cause has been identified, repair the failure. Then, test the system again in order to verify that the symptom is resolved.

Provide Feedback to AVSpare

Share your troubleshooting information. After the correct repair has been performed, please use the form in "SIS" or "CBT" feedback to write a brief description about the symptom, testing and repair of the machine. Include your phone number or your e-mail address so that you can be contacted. This feedback information helps AVSpare improve service information.

Information System:

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Installation Procedure for 239-8695 Hydraulic Pedal Control Gp {5059, 5063}
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C15 and C18 Engines for Caterpillar Built Machines Fuel Pressure Regulator - Remove and Install
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0041 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0168 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0168 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0191 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0247 - FMI 09
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0262 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0262 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0367 - FMI 04
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2010/07/08 Service Allowance Pressure Settings are Available for Setting the Main Relief Valve and the Line Relief Valves for Certain Excavators {5069, 5117}
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0368 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 0490 - FMI 03