336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Electronic Control System Symptom Troubleshooting Caterpillar


Symptom Troubleshooting
`
1.1. Know the Machine
2.1. Understand the Symptom
3.1. Verify the Symptom
4.1. Determine Possible Causes
5.1. Test and Repair the System
6.1. Provide Feedback to Caterpillar

Use the following guidelines as you troubleshoot a symptom:

Know the Machine

Understand the operation of the machine. Know if the symptom is a characteristic of normal operation or if the symptom is a failure.

Read the systems operation information in order to understand the systems of the machine. Understand the interaction of the machine systems.

Understand the Symptom

Speak with the operator about the symptom. Acquire the following Information:

  • The performance of the machine prior to the failure

  • First occurrence of the symptom

  • The operating conditions at the time of the failure

  • The sequence of events prior to the failure (order of the occurrences)

  • The troubleshooting steps that have been taken

  • The history of repairs of the machine

  • The preventive maintenance of the machine

  • Related service information about current problems that affect the serial number of the machine

  • Inspect the Machine. Look for problems. Notice any unusual odors in the air. Listen for unusual noises.

Perform the "Visual Inspection" steps. Refer to Troubleshooting, "Machine Preparation for Troubleshooting".

Verify the Symptom

When possible, attempt to duplicate the symptom. Operate the machine and repeat the conditions that caused the failure. Check the gauges inside the cab. Notice any unusual odors in the air. Listen for unusual noises.

Determine if the ECM has detected any faults. A diagnostic code is used to specify each detected fault.

Determine Possible Causes

Use the information from the operator and your inspection. Attempt to identify a common cause if there is more than one symptom.

If you troubleshoot diagnostic codes and the problem is not resolved, continue troubleshooting using the "Symptom Troubleshooting" section of this manual. Identify the component that is the most probable cause of the symptom.

Test and Repair the System

Use the tests and procedures in this manual to verify the cause of the symptom. Once the cause has been identified, repair the failure. Then, test the system again in order to verify that the symptom is resolved.

Provide Feedback to AVSpare

Share your troubleshooting information. After the correct repair has been performed, please use the form in "SIS" or "CBT" feedback to write a brief description about the symptom, testing and repair of the machine. Include your phone number or your e-mail address so that you can be contacted. This feedback information helps AVSpare improve service information.

Information System:

2010/03/22 Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22 Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22 Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines {0679, 1059}
C13, C15, and C18 Tier 4 Final Engines Cylinder Head
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit C9.3 Engine Supplement Diesel Particulate Filter - Remove and Install - Clean Emissions Module
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit C9.3 Engine Supplement Diesel Particulate Filter - Remove and Install - Diesel Oxidation Catalyst, Clean Emissions Module
The Transmission Oil Must be Changed Before Replacing any Transmission Solenoids{3030}
2012/02/16 New Sheets and Liners Are Available In Order to Reduce the Temperature Inside the Cab on the 320D and 323D Hydraulic Excavators {1801, 7076, 7251, 7267}
G310B, G315B and G320B Demolition and Sorting Grapples Hydraulic Cylinder - Remove and Install
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems Front Idler and Recoil Spring - Remove and Install
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems Hydraulic Track Adjusters - Assemble
3516B Off-Highway Trucks Engine Coolant Pressure Low
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit C9.3 Engine Supplement Flame Detection Temperature Sensor - Remove and Install - Clean Emissions Module
G310B, G315B and G320B Demolition and Sorting Grapples Hydraulic Cylinder - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines Turbocharger - Remove and Install - Low Pressure, For Series Turbocharger Applications
C15 and C18 Engines for Caterpillar Built Machines Turbocharger - Remove and Install - High Pressure, For Series Turbocharger Applications
308D CR Excavator Machine Systems Swing Drive - Remove
308D CR Excavator Machine Systems Swing Drive - Install
Installation Procedure for 237-5928 Stick Lines Group {0679, 6501}
374D Excavator Hydraulic System Solenoid Valve (Proportional Reducing) - Power Shift System
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit C9.3 Engine Supplement Fuel Filter and Base - Remove and Install - Secondary
2010/09/13 A New Rocker Arm Assembly Is Available for Certain Machine Engines {1123}
349E Excavator Hydraulic System Negative Flow Control System