349F and 352F Excavators Hydraulic System Solenoid Valve (Proportional Reducing) - Calibrate - Power Shift Pressure Caterpillar


Solenoid Valve (Proportional Reducing) - Calibrate - Power Shift Pressure
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1.1. Introduction
2.2. Preliminary Test
3.1. Required Tools
4.1. Machine Preparation
5.1. Calibration Procedure

Introduction

The proportional reducing valve for the power shift pressure is located on the main pump housing. The proportional reducing valve sends the reduced pilot oil pressure to the regulators at the idler pump and the drive pump. The output flow of the idler pump and the drive pump is controlled in accordance with the power shift pressure. Power shift pressure is controlled by the machine ECM.

Preliminary Test

  • Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust"

Required Tools



Illustration 1g02571852
Tooling (A) 198-4240 Digital Pressure Indicator Gp

Table 1
Tool  Item  Qty  Part Number  Description 
  198-4240  Digital Pressure Indicator Gp 
  A1  198-4234  Indicator 
A2 198-4237  Pressure Sensor 3447 kPa (500 psi) 
A3 198-4236  Extension Cable 

Machine Preparation

  1. Position the machine on level ground and stop the engine.

  2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "System Pressure - Release".


    Illustration 2g02141625
    Pressure tap for the proportional reducing valve (power shift pressure)

  3. Connect a 3447 kPa (500 psi) pressure sensor to the pressure tap for power shift pressure.

Calibration Procedure

  1. Start the engine.

  2. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

  3. Enter the service mode. Input the password "9992".


    Illustration 3g02306455

  4. Select "Power Shift Pressure" from the "Calibrations" menu.

  5. Press the OK key in order to start the calibration. The engine RPM will automatically increase to the equivalence of engine speed dial 10.

  6. Confirm the notes on the monitor display. Set up the test conditions in accordance with the instructions. Press the OK key.


    Illustration 4g02542459

  7. Use the arrows to adjust the pressure until the pressure reading for power shift pressure is at 500 ± 50 kPa (73 ± 7 psi). Press the OK key.


    Illustration 5g02542476

  8. Use the arrows to adjust the pressure until the pressure reading for power shift pressure is at 2500 ± 50 kPa (363 ± 7 psi). Press the OK key.


    Illustration 6g02542496

  9. If calibration was successful and no errors occurred, the display will indicate that the calibration is complete.


    Illustration 7g02542497

  10. The "Error" screen will be displayed on the monitor if an error occurs. The process of calibration will not be saved and the process must be restarted.

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