C15 and C18 Tier 4 Final Engines Exhaust Cooler (NRS) - Clean Caterpillar


Exhaust Cooler (NRS) - Clean
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1.1. References
2.1. Introduction
3.1. Required Tools
4.1. Cleaning Preparation
5.1. Cleaning Procedure

References

Reference: Disassembly and Assembly, "Exhaust Cooler (NRS) - Remove and Install".

Introduction

The following procedure is used to clean the NRS cooler in the event of a large accumulation of soot from the exhaust gas.

Required Tools

Table 1
Item  Qty  Part Number  Part Name 
T1  9U-7191  Plastic Cap 
T2  (1)  269-8297  Cleaner 
T3  N/A  Hose Clamp 
(1) The NRS cooler capacities are listed in Table 2.

Cleaning Preparation

  1. Block the NRS cooler at one end. Use Tooling T1 and Tooling T3 of the correct size.


    Illustration 1g02150024

  2. Fill the NRS cooler with Tooling T2 until the cooler is filled. Refer to Table 2 for the capacities of the NRS coolers.

    Table 2
    Capacity per NRS Cooler 
    C9  1.5 L (1.6 qt) 
    C13, C27, and C32  1.75 L (1.8 qt) 
    C15, C18, and 3512  2.6 L (2.7 qt) 

  3. Allow the filled cooler to sit for 30 minutes.

Cleaning Procedure

  1. Drain Tooling T2 from the cooler.

  2. Remove Tooling T1 and Tooling T3.


    Illustration 2g02150027

  3. Steam the cooler from the inlet of the cooler. Soot and steam will flow from the outlet end of the cooler.


    Illustration 3g02150029

  4. Steam the cooler from the outlet end of the cooler. Soot and steam will flow from the inlet of the cooler.

  5. Repeat Step 3 and Step 4 until the water that is exiting the ends of the cooler is clear.

  6. Dry the NRS cooler by blowing compressed air through each end of the cooler.

  7. Reinstall the cooler with the procedure in the Disassembly and Assembly manual.

Information System:

416E, 420E and 430E Backhoe Loaders MID 039 - CID 1959 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1959 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1958 - FMI 08
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1958 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1958 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1958 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1957 - FMI 08
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1957 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1957 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1957 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1956 - FMI 08
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1956 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1959 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1959 - FMI 08
416E, 420E and 430E Backhoe Loaders MID 039 - CID 1960 - FMI 09
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2108 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2108 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2108 - FMI 04
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2108 - FMI 08
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2236 - FMI 02
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2236 - FMI 03
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2236 - FMI 05
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2236 - FMI 06
416E, 420E and 430E Backhoe Loaders MID 039 - CID 2237 - FMI 02