This calibration procedure is used in order to record the correction data of the proportional solenoid valve for the tool control. This calibration should be done at the following times: replacement of the NFC solenoid valve, replacement of the ECM, flash new software and adjustments to the horsepower controls on the pump.
Before this procedure is performed , ensure that the following requirements are met:
- Verify that the governor actuator is properly calibrated. If necessary, see Testing and Adjusting, "Governor Actuator - Calibrate" for the Tool Control System.
- Verify that the pilot pressure is set to the proper specification that is found in Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust" for the machine.
- Verify that the main relief valve is set to the proper specification that is found in Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the machine.
- Verify that the proportional reducing valve (power shift) is properly calibrated. If necessary, see Testing and Adjusting, "Proportional Reducing Valve - Calibrate (Power Shift)" for the Engine and Pump Control System.
There are two methods for calibrating the proportional solenoid valve for negative flow control. One method uses a flow meter and a pressure gauge. This method is more accurate. The other method uses only a pressure gauge. This method is less accurate. Both methods are described below.
Note: The less accurate method which uses only a pressure gauge is used only when a flow meter is not available.
The device for activation for the work tool is the right foot pedal (1) and the left foot pedal (2) .
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Illustration 1 | g00690414 |
(1) Right foot pedal for the work tool. (2) Left foot pedal for the work tool . |
Calibration With Pressure Gauge and Flow Meter
- Position the machine on level ground and stop the engine.
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the swing brake solenoid so that the swing brake remains engaged.
- Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure - Release" for the machine.
- Install a 300 L (80 US gal) flow meter in the hydraulic line to the tool.
Note: Table 1 lists the parts which appear in illustration 2.
Show/hide tableTable 1 TOOL CHART FOR FLOW TEST     Item Number     Part Number     Part Description     Quantity     10     4C-9910     Flow Meter     1     11     6K-6307     O-ring seal     2     12     8C-9026     Adapter     2     13     7M-8485     O-ring seal     8     14     4C-6482     Nipple     4     9U-5086 Optional Dust Cap     4     15     4C-6481     Coupler     4     9U-5084 Optional Dust Plug     4     16     4C-8767     Coupling     4     17     5P-1010     Sleeve     4     18     5P-0201     XT-5 Hose
3.5 m (12 ft)    2     19     8T-4194     Bolt     4     20     8T-4223     Hard Washer     2     21     1P-5767     Half Flange     4     22     1U-8293     Adapter     2     23     1P-3704     Rectangular Seal     2     28     6V-4143     Coupler     2     29     6V-3014     Hose     1     30     6V-3989     Nipple     1     31     8T-0861     Pressure Gauge     1     - Connect one end of hydraulic line (32) for the flow meter to the connection on the left side of the flow meter (input port). Connect the other end of this hydraulic line to the port on the supply side of the stick.
Show/hide tableIllustration 2 g00990081
(24) Port on supply line for work tool
(25) Port on return line for work tool
(26) Pump pressure tap
(27) Pump pressure tap
(35) Main pump
Show/hide tableIllustration 3 g00990153
(10) Flow meter
(32) Supply line for work tool
(33) Return line for work tool
(34) Load valve for flow meter
- Connect one end of the second hydraulic line (33) for the flow meter to the connection on the top of the flow meter (output port). Connect the other end of this hydraulic line to the port on the return side of the stick.
- Install a 40000 kPa (5800 psi) pressure gauge on pressure tap (26) .
Note: Refer to Illustration 4 for the 320C and the 322C machines.
Note: Refer to Illustration 5 for the 325C machines.
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Illustration 4 | g01000946 |
Pump compartment for the 320C and the 322C (26) Pressure tap (idler pump) (27) Pressure tap (drive pump) (37) Pressure tap (power shift) |
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Illustration 5 | g01000947 |
Pump compartment for the 325C (26) Pressure tap (idler pump) (27) Pressure tap (drive pump) (37) Pressure tap (power shift) |
- Place the backup switch in the AUTO position.
- Start the engine.
- Move the engine speed dial to position 10.
- Increase the oil temperature to 50 °C (122 °F).
Two Pump Calibration
- Excavators that are equipped with a System 2 have a one pump/two pump switch. Be sure that the cab switch for one pump/two pump flow (A) is set for the flow of two pumps (C) .
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Illustration 6 | g00994428 |
(B) Switch position for one pump flow (C) Switch position for two pump flow |
- Be sure that the tool that is selected for use is a work tool that provides two pump flow. The default programming for "TOOL#4" is for two pump operation. Refer to Testing and Adjusting, "Work Tool - Select" for the Tool Control System. If "TOOL#4" has been reprogrammed for one pump flow, select a tool that provides two pump flow.
- Enter service mode. Refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.
- After entering service mode, the above screen should be displayed.
Note: The fourth line will indicate the sales model of the excavator.
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Illustration 7 | g00767964 |
(1) Up key (2) Down key (3) Left Key (4) Right key (5) Set key (6) Menu key (7) Cancel key (8) OK key |
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Illustration 8 | g01000769 |
- Press down key (2) in order to highlight line 2. Select "CALIBRATION" with left key (3) or right key (4) . This is shown in illustration 9.
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Illustration 9 | g00694795 |
- Press down key (2) in order to highlight line 3. The calibration device name will appear on line 3. Press the keys for direction in order to scroll through the calibrations that are available. Change the calibration device name to "2PFLOW". The calibration must be performed at the higher flow rate ("2PFLOW - MAX"), and the calibration must be performed at the lower flow rate ("2PFLOW - MIN"). Refer to Table 2 for the proper flow rate of the machine that is being tested.
Show/hide table
Table 2 Flow Rates
Flow rates at
16000 ± 500 kPa (2320 ± 72 psi)        One Pump
MAX    One Pump
MIN    Two Pump
MAX    Two Pump
MIN    320C and 322C    
180 ± 3 L (48 ± 0.8 US gal)    
120 ± 3 L (32 ± 0.8 US gal)    
200 ± 3 L (53 ± 0.8 US gal)    
120 ± 3 L (32 ± 0.8 US gal)    325C    
200 ± 3 L (53 ± 0.8 US gal)    
140 ± 3 L (37 ± 0.8 US gal)    
220 ± 3 L (58 ± 0.8 US gal)    
140 ± 3 L (37 ± 0.8 US gal)    
- Perform the "2PFLOW - MAX" calibration first. In order to change from the "MIN" calibration to the "MAX" calibration, highlight line 3. Press menu key (6) in order to move the portion of line 3 that is highlighted to the right. This is shown in illustration 10. Press left key (3) or right key (4) in order to change the calibration from "MIN" to "MAX".
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Illustration 10 | g00935143 |
- Press down key (2) in order to highlight "STANDBY" on line 4.
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Illustration 11 | g00935102 |
- Press OK key (8) . The calibration value is now highlighted on line 4. The machine ECM increases the engine speed to "10".
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Adjust the setting of the load valve on the flow meter (34) and observe pressure gauge (23) . Adjust the setting until the pressure gauge indicates 16000 ± 250 kPa (2320 ± 36 psi).
Pump pressure is affected by the flow and the open rate of the load valve on the flow meter (34) . The load valve on the flow meter (34) must be adjusted when a change of calibration is made. When you adjust the calibration value and the open rate of the load valve on the flow meter (34) setting, always return the tool to the neutral position and repeat the calibration.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the flow is not within the proper specifications, the machine must be adjusted. Proceed to steps 15 through 21.
- Release the right foot pedal. DO NOT change the setting of the load valve on the flow meter (34) .
- Adjust the value on line 4 of the monitor. Press left key (3) or right key (4) in order to adjust the value on line 4.
It is possible to correct the flow control pressure from "+60" to "-60" by using the monitor.
The flow changes approximately 2 L/min (0.5 US gpm) when the left key (3) or the right key (4) is pressed one time.
- Press and hold the device for activation.
- If the pressure is out of the proper range, adjust the load valve on the flow meter (34) until the pressure gauge indicates 16000 kPa (2320 psi).
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- Repeat steps 15 through 19 until the flow rate in step 19 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the reading is within the proper range, continue to hold the device for activation and press set key (5) in order to save the value. Line 3 will automatically be highlighted. The "2PFLOW - MIN" calibration will now be performed.
Note: If set key (5) is not pressed the calibration will not be saved.
- Change the flow that is being calibrated from the "MAX" calibration to the "MIN" calibration. Highlight line 3 and use menu key (6) in order to move the portion of line 3 that is highlighted to the right. This is shown in illustration 13. Press left key (3) or right key (4) in order to change the calibration from "MAX" to "MIN".
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Illustration 12 | g00935143 |
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Illustration 13 | g00935145 |
- Press down key (2) in order to highlight "STANDBY" on line 4.
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Illustration 14 | g00935174 |
- Press OK key (8) . The calibration value is now highlighted on line 4. The machine ECM increases the engine speed to "10".
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Adjust the setting of the load valve on the flow meter (34) and observe pressure gauge (14) . Adjust the setting until the pressure gauge indicates 16000 kPa (2320 psi).
Pump pressure is affected by the flow and the open rate of the load valve on the flow meter (34) . The load valve on the flow meter (34) must be adjusted when a change of calibration is made. When you adjust the calibration value and the open rate of the load valve on the flow meter (34) setting, always return the tool to the neutral position and repeat the calibration.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the flow is not within the proper specifications, the machine must be adjusted. Proceed to steps 30 through 37.
- Release the right foot pedal. DO NOT change the setting of the load valve on the flow meter (34) .
- Adjust the value on line 4 of the monitor. Press left key (3) or right key (4) in order to adjust the value on line 4.
It is possible to correct the flow control pressure from "+60" to "-60" by using the monitor.
The flow changes approximately 2 L/min (0.5 US gpm) when the left key (3) or the right key (4) is pressed one time.
- Press and hold the device for activation.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the pressure is out of the proper range, adjust the load valve on the flow meter (34) until the pressure gauge indicates 16000 kPa (2320 psi).
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- Repeat steps 30 through 35 until the flow rate in step 35 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the reading is within the proper range, continue to hold the device for activation and press set key (5) in order to save the value. Line 3 will automatically be highlighted. The "1PFLOW - MIN" calibration will now be performed.
Note: If set key (5) is not pressed the calibration will not be saved.
The "2PFLOW" calibration is now complete. It is possible for an error to occur when you are calibrating. The text of the error will appear on line 4.
Error     | Error Description     | Corrective Action     |
ERROR 01     | Error occurs during calibration of other device.     | Stop the calibration of other device and perform recalibration.     |
ERROR 02     | Error occurs during calibration of other module.     | Stop the calibration of other module and perform recalibration.     |
ERROR 03     | Stop of interlock signal     | Troubleshoot the system in order to confirm the communication signal with the monitor.     |
ERROR 21     | Abnormal status of operated component     | Confirm the active error code. Troubleshoot the system according to the error code.     |
One Pump Calibration
- Excavators that are equipped with a System 2 have a one pump/two pump switch. Be sure that the cab switch for one pump/two pump flow (A) is set for the flow of one pump (B) .
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Illustration 15 | g00994428 |
(B) Switch position for one pump flow (C) Switch position for two pump flow |
- Be sure that the tool that is selected for use is a work tool that provides one pump flow. The default programming for "TOOL#2" is for one pump operation. Refer to Testing and Adjusting, "Work Tool - Select" for the Tool Control System. If "TOOL#2" has been reprogrammed for two pump flow, select a tool that provides one pump flow.
- Press down key (2) in order to highlight line 3. The calibration device name will appear on line 3. Press the keys for direction in order to scroll through the calibrations that are available. Change the calibration device name to "1PFLOW". The calibration must be performed at the higher flow rate ("1PFLOW - MAX"), and the calibration must be performed at the lower flow rate ("1PFLOW - MIN"). Refer to Table 2 for the proper flow rate of the machine that is being tested.
- Perform the "1PFLOW - MAX" calibration first. In order to change from the "MIN" calibration to the "MAX" calibration, highlight line 3. Press menu key (6) in order to move the portion of line 3 that is highlighted to the right. This is shown in illustration 16. Press left key (3) or right key (4) in order to change the calibration from "MIN" to "MAX".
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Illustration 16 | g00947067 |
- Press down key (2) in order to highlight "STANDBY" on line 4.
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Illustration 17 | g00947069 |
- Press OK key (8) . The calibration value is now highlighted on line 4. The machine ECM increases the engine speed to "10".
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Adjust the setting of the load valve on the flow meter (34) and observe pressure gauge (14) . Adjust the setting until the pressure gauge indicates 16000 ± 250 kPa (2320 ± 36 psi).
Pump pressure is affected by the flow and the open rate of the load valve on the flow meter (34) . The load valve on the flow meter (34) must be adjusted when a change of calibration is made. When you adjust the calibration value and the open rate of the load valve on the flow meter (34) setting, always return the tool to the neutral position and repeat the calibration.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the flow is not within the proper specifications, the machine must be adjusted. Proceed to steps 12 through 19.
- Release the device for activation. DO NOT change the setting of the load valve on the flow meter (34) .
- Adjust the value on line 4 of the monitor. Press left key (3) or right key (4) in order to adjust the value on line 4.
It is possible to correct the flow control pressure from "+60" to "-60" by using the monitor.
The flow changes approximately 2 L/min (0.5 US gpm) when the left key (3) or the right key (4) is pressed one time.
- Press and hold the device for activation.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the pressure is out of the proper range, adjust the load valve on the flow meter (34) until the pressure gauge indicates 16000 kPa (2320 psi).
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- Repeat steps 12 through 17 until the flow rate in step 17 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the reading is within the proper range, continue to hold the right joystick slide control and press set key (5) in order to save the value. Line 3 will automatically be highlighted. The "1PFLOW - MIN" calibration will now be performed.
Note: If set key (5) is not pressed the calibration will not be saved.
- Change the flow that is being calibrated from the "MAX" calibration to the "MIN" calibration. Highlight line 3 and use menu key (6) in order to move the portion of line 3 that is highlighted to the right. This is shown in illustration 19. Press left key (3) or right key (4) in order to change the calibration from "MAX" to "MIN".
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Illustration 18 | g00947071 |
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Illustration 19 | g00947072 |
- Press down key (2) in order to highlight "STANDBY" on line 4.
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Illustration 20 | g00981198 |
- Press OK key (8) . The calibration value is now highlighted on line 4. The machine ECM increases the engine speed to "10".
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Adjust the setting of the load valve on the flow meter (34) and observe pressure gauge (14) . Adjust the setting until the pressure gauge indicates 16000 kPa (2320 psi).
Pump pressure is affected by the flow and the open rate of the load valve on the flow meter (34) . The load valve on the flow meter (34) must be adjusted when a change of calibration is made. When you adjust the calibration value and the open rate of the load valve on the flow meter (34) setting, always return the tool to the neutral position and repeat the calibration.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the flow is not within the proper specifications, the machine must be adjusted. Proceed to steps 28 through 35.
- Release the device for activation. DO NOT change the setting of the load valve on the flow meter (34) .
- Adjust the value on line 4 of the monitor. Press left key (3) or right key (4) in order to adjust the value on line 4.
It is possible to correct the flow control pressure from "+60" to "-60" by using the monitor.
The flow changes approximately 2 L/min (0.5 US gpm) when the left key (3) or the right key (4) is pressed one time.
- Press and hold the device for activation.
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- If the pressure is out of the proper range, adjust the load valve on the flow meter (34) until the pressure gauge indicates 16000 kPa (2320 psi).
- Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper specifications.
- Repeat steps 28 through 33 until the flow rate in step 33 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the reading is within the proper range, continue to hold the right joystick slide control FORWARD and press set key (5) in order to save the value. Line 3 will automatically be highlighted.
Note: If set key (5) is not pressed the calibration will not be saved.
The "1PFLOW" calibration is now complete. It is possible for an error to occur when you are calibrating. The text of the error will appear on line 4.
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Illustration 21 | g00981200 |
If an error is detected, the code number of the error will be shown on line 4. The following table lists the possible error codes and corrective actions.
Error     | Error Description     | Corrective Action     |
ERROR 01     | Error occurs during calibration of other device.     | Stop the calibration of other device and perform recalibration.     |
ERROR 02     | Error occurs during calibration of other module.     | Stop the calibration of other module and perform recalibration.     |
ERROR 03     | Stop of interlock signal     | Troubleshoot the system in order to confirm the communication signal with the monitor.     |
ERROR 21     | Abnormal status of operated component     | Confirm the active error code. Troubleshoot the system according to the error code.     |
Calibration With Pressure Gauge
Note: There are two methods for calibrating the proportional solenoid valve for negative flow control. One method, which uses a flow meter and a pressure gauge, is more accurate. The method that is listed below uses only a pressure gauge. This method for calibrating the proportional solenoid valve is less accurate. This method should be used only when a flow meter is not available.
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the swing brake solenoid so that the swing brake remains engaged.
- Position the machine on level ground and stop the engine.
- Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure - Release" for the machine.
- Attach a 4900 kPa (750 psi) pressure gauge to the pressure tap for the proportional solenoid valve for negative flow control (38) .
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Illustration 22 | g00970333 |
(38) Pressure tap for the proportional solenoid valve for negative flow control |
- Place the backup switch in the AUTO position.
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Illustration 23 | g00796964 |
The Backup Switch |
- Start the engine.
- Move the engine speed dial to position 10.
- Raise the oil temperature to 50° ± 5°C (122° F).
- Verify that the pilot pressure is set to the specifications that are in Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust" for the machine.
- Enter the service mode on the monitor. See Troubleshooting, "Using Service Mode" for the Tool Control System for step-by-step instructions on entering the service mode.
- Ensure that a "TOOL#" is selected.
- After entering service mode, the above screen should be displayed.
Note: The fourth line will indicate the sales model of the excavator.
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Illustration 24 | g01000769 |
- Press down key (2) in order to move the cursor to line 2. "ECM SUMMARY" will be highlighted. Use right key (4) in order to scroll to the right. Select "CALIBRATION".
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Illustration 25 | g00694795 |
- Press down key (2) in order to highlight line 3. On line 3, the calibration device name will be indicated. Press the keys for direction in order to scroll through the calibrations that are available. Change the calibration device name to "NFC PRV".
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Illustration 26 | g00694723 |
- Press menu key (6) in order to move the cursor to the right. Use left key (3) or right key (4 ) in order to change from the "LOW " pressure or the "HIGH" pressure.
Note: Perform the "LOW" pressure calibration first.
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Illustration 27 | g00694765 |
- Press down key (2) in order to move the cursor to line 4 and highlight "STANDBY".
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Illustration 28 | g00694694 |
- Press OK key (8) . This will automatically set the engine speed to high idle. This will also change the display from "STANDBY" to a number.
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Illustration 29 | g00694710 |
Line 4 may show any number. |
- With the engine speed at high idle, move the joystick for the stick until the stick is at full "STICK IN" position (full extension of the stick cylinder). Hold the joystick for the stick in this position.
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Record the "LOW" pressure reading at pressure tap (38) for the proportional solenoid valve for negative flow control. The pressure specification for the negative control is 1500 ± 50 kPa (220 ± 7 psi). Press left key (3) or press right key (4) in order to change the number on line 4 of the display screen. This action changes the pressure reading on the gauge. In order to lower the pressure, press left key (3) . In order to raise the pressure, press right key (4) .
- Repeat steps 18 through 20 until the flow rate in step 20 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the pressure is within the pressure specification, continue to hold the device for activation and press set key (5) in order to memorize the pressure setting. The cursor moves to line 3 after the setting is memorized.
Note: If set key (5) is not pressed the calibration will not be saved.
- Move the joystick for the stick to the NEUTRAL position.
- Release the device for activation.
- Press up key (1) in order to highlight "NFC1 PRV".
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Illustration 30 | g00694723 |
- Press menu key (6) in order to highlight "LOW".
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Illustration 31 | g00694765 |
- Use right key (4) in order to scroll to the right. Change the text that is highlighted to "HIGH".
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Illustration 32 | g00979849 |
- Use down key (2) in order to highlight "STANDBY".
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Illustration 33 | g00694694 |
- When "STANDBY" is highlighted, press OK key (8) . This will automatically set the engine speed to high idle. This will also change the display from "STANDBY" to a numerical value.
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Illustration 34 | g00694710 |
- Move the joystick for the stick until the stick is at full STICK IN position (full extension of the stick cylinder). Hold the joystick for the stick in this position.
- Press the device for activation 3 times and release the device for activation 3 times.
- Press and hold the device for activation.
- Record the "HIGH" pressure reading at pressure tap (38) for the proportional solenoid valve for negative flow control. The pressure specification for the negative control is 3000 ± 50 kPa (435 ± 7 psi). Press left key (3) or press right key (4) in order to change the number on line 4 of the display screen. This action changes the pressure reading on the gauge. In order to lower the pressure, press left key (3) . In order to raise the pressure, press right key (4) .
- Repeat steps 31 through 33 until the flow rate in step 33 is obtained with no adjustments of the monitor or the load valve for several repetitions.
Note: Hold the device for activation for a few seconds in order to allow the hydraulic system to stabilize before repeating the steps.
- When the pressure is within the pressure specification, continue to hold the device for activation and press set key (5) in order to memorize the pressure setting. The cursor moves to line 3 after the setting is memorized.
Note: If set key (5) is not pressed the calibration will not be saved.
- Move the joystick for the stick to the NEUTRAL position.
- Release the device for activation.
- If an error message is indicated on line 4 of the monitor during calibration, refer to following table for information on the error code.
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Illustration 35 | g00694653 |
Error     | Error Description     | Corrective Action     |
"ERROR 01"     | Error Occurs during the calibration of other device.     | Stop the calibration of other device and perform recalibration.     |
"ERROR 02"     | Error occurs during the calibration of other module.     | Stop the calibration of other module and perform recalibration.     |
"ERROR 03"     | Stop of the interlock signal     | Troubleshoot the system in order to confirm the communication signal with the monitor.     |
"ERROR 21"     | Abnormal status of the operated component     | Confirm the active error code. Troubleshoot the system according to the error code.     |