5230B Excavator Automatic Lubrication System Lubrication Injector Banks - Adjust Caterpillar


Lubrication Injector Banks - Adjust
`

Each lubrication injector bank contains lubrication injectors that are adjusted. These adjustments match the lubrication requirements of each specific bearing. The following information shows the required setting of the adjusting nut for the injectors on each injector bank. Refer to this Systems Operation/Testing and Adjusting, "Lubrication Injectors - Check and Adjust" for information on adjusting the lubrication injectors.

The following tables show the maximum number of turns for each injector and the amount of lubricant that is released with each turn.

Table 1
Adjustment for Standard Injector (SL-1)    
Number of Turns Out     Volume of Lubricant    
0    
0.23 cc (0.014 in3)    
1    
0.36 cc (0.022 in3)    
2    
0.49 cc (0.030 in3)    
3    
0.62 cc (0.038 in3)    
4    
0.75 cc (0.046 in3)    
5    
0.88 cc (0.054 in3)    
6    
1.02 cc (0.062 in3)    
7    
1.15 cc (0.070 in3)    
8    
1.28 cc (0.078 in3)    

Table 2
Adjustment for Jumbo Injector (SL-11)    
Number of Turns Out     Volume of Lubricant    
0    
8.19 cc (0.5 in3)    
1    
14.75 cc (0.9 in3)    
2    
21.30 cc (1.3 in3)    
3    
27.86 cc (1.7 in3)    
4    
34.41 cc (2.1 in3)    
5    
40.97 cc (2.5 in3)    
6    
47.52 cc (2.9 in3)    
7    
54.08 cc (3.3 in3)    
8    
60.63 cc (3.7 in3)    
9    
67.19 cc (4.1 in3)    
10    
73.74 cc (4.5 in3)    
11    
80.30 cc (4.9 in3)    

Note: The number within each injector in the following views is the required number of counterclockwise turns of the adjusting nut.




Illustration 1g00989877

Lubrication injector banks on the chassis

(1) Lubrication injector bank on the left side of the chassis

(2) Lubrication injector bank on the right side of the chassis




Illustration 2g00989879

Front view of the lubrication injector bank on the right side of the chassis

(3) Lubrication line on the rod end of the boom cylinder

(4) Lubrication line on the swing gear

(5) Lubrication line on the boom foot pin

(6) Lubrication line on the swing motor pinion




Illustration 3g00989881

Front view of the lubrication injector bank on the left side of the Chassis

(3) Lubrication line on the rod end of the boom cylinder

(4) Lubrication line on the swing gear

(5) Lubrication line on the boom foot pin

(6) Lubrication line on the swing motor pinion




Illustration 4g00989883

Lubrication injector banks on the front shovel boom

(7) Lubrication line on the boom and stick pivot pin

(8) Lubrication line on the rod end of the bucket cylinder

(9) Lubrication line on the head end of the boom cylinder

(10) Lubrication line on the head end of the stick cylinder

(11) Lubrication line on the boom foot pin




Illustration 5g00989885

Lubrication injector banks on the front shovel stick

(12) Lubrication line on the boom and stick pivot pin

(13) Lubrication line on the rod end of the stick cylinder

(14) Lubrication line on the stick and bucket pivot pin




Illustration 6g00989886

Lubrication injector banks on the front shovel bucket

(15) Lubrication line on the rod end of the bottom dump cylinder

(16) Lubrication line on the apron and the bulldozer pin

(17) Lubrication line on the head end of the bottom dump cylinder

(18) Lubrication line on the head end of the bucket cylinder

(19) Lubrication line on the stick and bucket pivot pin




Illustration 7g00989888

Lubrication injector banks on the mass excavator boom

(20) Lubrication line on the head end of the stick cylinder

(21) Lubrication line on the boom foot pin

(22) Lubrication line on the boom and stick pivot pin

(23) Lubrication line on the head end of the boom cylinder




Illustration 8g00989891

Lubrication injector banks on the mass excavator stick

(24) Lubrication line on the boom and stick pivot pin

(25) Lubrication line on the bucket control linkage pin

(26) Lubrication line on the stick and bucket pivot pin

(27) Lubrication line on the head end of the bucket cylinder

(28) Lubrication line on the rod end of the stick cylinder

Information System:

315C Excavator Machine Systems Pilot Valve (Oil Manifold) - Install - NFC Limit Valve
315C Excavator Machine Systems Main Hydraulic Pump - Remove
2001/06/18 Special Instruction, SEHS9098-01, May 2001, "Installation Instructions for the 174-1508 Electric Motor is Now Available" {5927}
315C Excavator Machine Systems Pilot Valve (Oil Manifold) - Remove - NFC Limit Valve
315C Excavator Machine Systems Fuel Tank - Install
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
322C Forest Machine Hydraulic System Relief Valve (Crossover) - Test and Adjust
322C Forest Machine Hydraulic System Travel Motor - Test - Measurement of Case Drain Oil
365B and 365B Series II Excavators and 365B Series II Front Shovel Machine System Specifications Travel Counterbalance Valve
C-9 Engine for the 12H Motor Grader Excessive White Smoke
824K Wheel Dozer, 825K Soil Compactor and 826K Landfill Compactor Machine Systems Steering Control Valve
2001/06/04 Correction to Testing and Adjusting for 5230 Excavator {5072}
320C and 322C Forest Machines Hydraulic System Main Hydraulic System
Procedure to Install 189-8642 Water Spray Kit for Dust Control on PC6 and PC9 Cold Planers{5612}
CS56B, CP56B, CS66B, CS68B and CP68B Vibratory Soil Compactors Machine Systems Control Valve (Shift) - Disassemble
322C Forest Machine Machine System Specifications Boom - Log Loader
320C, 322C and 325C Excavators Tool Control System MID 069 - CID 1590 - FMI 03
5130B Excavator Engine Air Filter Primary Element - Clean/Replace
CS56B, CP56B, CS66B, CS68B and CP68B Vibratory Soil Compactors Machine Systems Control Valve (Shift) - Assemble
320C, 322C and 325C Excavators Tool Control System MID 069 - CID 1590 - FMI 05
312C Excavator Machine Systems Pilot Valve (Oil Manifold) - Disassemble - NFC Limit Valve
365B and 365B Series II Excavators and 365B Series II Front Shovel Machine System Specifications Boom
320C, 322C and 325C Excavators Tool Control System MID 069 - CID 1524 - FMI 05
5130B Excavator Engine Air Filter Secondary Element - Replace