Improved Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) Tooling {0700, 6108, 6501, 6502, 6513} Caterpillar


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Improved Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) Tooling {0700, 6108, 6501, 6502, 6513} [M0066458]
IMPLEMENTS
PIN GP
Improved Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) Tooling {0700, 6108, 6501, 6502, 6513}
1.1. Introduction
2.1. Summary
3.1. References
4.1. Safety
5.1. Canceled Part Numbers and Replaced Part Numbers
6.1. Improved PPR & PPR2 Tooling
7.1. Tooling and Equipment
AVSpare Products
Machines with Positive Pin Retention (PPR) Track
Machines with Positive Pin Retention 2 (PPR2) Track
Machines with Sleeve Bearing Track
Excavator
5110B (S/N: AAA1-UP; AAK1-UP; AAT1-UP)
5130 (S/N: 7TJ1-UP; 5ZL1-UP)
5130B (S/N: 4CS1-UP)
Hydraulic Shovel
6015 (S/N: 4B41-UP; 2B91-UP; 6B91-UP; DHB1-UP)
6015 FS (S/N: DHF1-UP)
6015B (S/N: FKD1-UP; HLD1-UP; HSE1-UP; HSF1-UP; LWN1-UP; WSN1-UP; LWS1-UP; PWW1-UP)
6018 FS (S/N: DHD1-UP)
6020B (S/N: D4R1-UP; DNR1-UP; D4Y1-UP; DNY1-UP)
Revision History:

Table 1
Revision  Summary of Changes 
03  Added serial number prefixes for New Product Introduction 
02  Added serial number prefixes for New Product Introduction 
01  Release of new tooling 
00  New Document 

Introduction

© 2020 AVSpare All Rights Reserved. This guideline is for the use of AVSpare dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered AVSpare: Confidential Yellow.

This Undercarriage Reconditioning Bulletin contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables AVSpare dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to AVSpare. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Undercarriage Reconditioning Bulletin must be used with the latest technical information that is available from AVSpare.

For technical questions when using this document, work with your Dealer Technical Communicator

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS) web interface

Summary

This tooling has been developed to support the assembly and disassembly of Positive Pin Retention (PPR) & Positive Pin Retention 2 (PPR2) track. The improved extruder assembly has been designed to have a quick twist and lock mechanism. There will now be only one base that is common to every model of PPR & PPR2 track. Each specific model of track machine will have 1 original face that can be used with the common base. Both face and base assemblies can be used for the shop track press, 150 ton 2 bar press and 150 ton 4 bar press.

Note: All previous threaded extruder groups used for PPR and PPR2 track will be replaced by the improved extruder assembly.

References

Reference: Undercarriage Reconditioning Bulletin, SEBF9363, "Shop Repair Procedures for Positive Pin Retention 2 (PPR2) Track"

Reference: Undercarriage Reconditioning Bulletin, REHS2586, "Field Service for Positive Pin Retention 2 (PPR2) Track"

Reference: Undercarriage Reconditioning Bulletin, SEBF8546, "Shop Repair Procedure for Positive Pin Retention Track"

Reference: Undercarriage Reconditioning Bulletin, SEBF8612, "Field Service for Positive Pin Retention Track"

Reference: Tool Operating Manual, NEHS0650, "AVSpare Track Press Manual"

Reference: Catalog, PERJ1017, "Dealer Service Tool Catalog"

Reference: Parts Sales Kit, PECP3003

Safety



Illustration 1g02139237

Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

This bulletin may contain hazardous steps. A safety alert symbol like the one below is used to identify to a hazard.

Warning messages identify a specific, imminent, latent, hazard that has a reasonable probability of resulting in personal injury or death if the warning is ignored.

------ WARNING! ------

Do not attempt to disassemble or assemble this machine until you read and understand the disassembly and assembly instructions. Improper disassembly and assembly procedures could result in injury or death.


------ WARNING! ------

Do not stand near the hydraulic press while the press is in operation. A component that slips or breaks under pressure may fly into the air with great force. Personal injury or death can occur if struck by flying objects.



NOTICE

When reconditioning track assemblies always wear normal safety equipment; such as, safety glasses and steel-toed shoes.



NOTICE

The shield on the track press has been removed in the illustrations for clarity. Always operate the track press with the shield in the closed position.


Canceled Part Numbers and Replaced Part Numbers

This document does not include all canceled part number and replaced part number information. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.

Improved PPR & PPR2 Tooling



Illustration 2g06016545
Improved PPR & PPR2 Base Tooling
(1) 458-2144 Retaining Ring
(2) 458-2139 Cap
(3) 458-2143 Die Spring
(4) 458-2142 Set Screw
(5) 458-2140 Pin
(6) 458-2141 Plunger Spring
(7) 458-2138 Base


Illustration 3g06020904
Base and face combination are connected by a twist and lock motion.

Note: The proper swaging process requires two faces and two bases.

Tooling and Equipment

Table 2
Positive Pin Retention 2 
Base Assembly Part Number458-2137  Unlocking Tool Part Number499-3422 
Sales Model  Link Pitch mm (inch)  Face Part Number 
D5R, D6M, D6N  190.50 mm (7.50 inch)  563-9230 
D6M / D6N HD link on 320D FM, 320D2 FM  190.50 mm (7.50 inch)  580-0083 
D6R, D6T, D6, D6 XE  203.20 mm (8.0 inch)  535-7770 
511, 538, 320D FM, 320D2 FM, 324D FM  203.20 mm (8.0 inch)  458-2150 
D6HD on 521, 522, 324D LGP, 325D FM  203.20 mm (8.0 inch)  458-2152 
D7R, D7E  215.90 mm (8.5 inch)  563-9231 
345, 349, 352, 568, MD6240, MD6250, MD6420, MD6310  215.90 mm (8.5 inch)  458-2149 
350, MD6420, MD6540  228.60 mm (9.0 inch)  578-2450 
365C, 374D, 374F, 385C, 390D, 390F, RH40E, MD6640  260.35 mm (10.25 inch)  458-2151 
6020B  317.50 mm (12.5 inch)  489–7401 

Table 3
Positive Pin Retention 
Base Assembly 458-2137  Unlocking Tool499-3422 
Sales Model  Link Pitch mm (inch)  Face Part Number 
D8, D8N, D8R, D8T, 578, 583, 587  215.90 mm (8.5 inch)  458-2145 
D9L, D9N, D9R, D9T, 589  228.60 mm (9.0 inch)  458-2146 
D10, D10N, D10R, D10T, 5110  260.35 mm (10.25 inch)  458-2147 
D11, D11N, D11R, D11T, 5130, 6015B  317.50 mm (12.5 inch)  458–2148 

Information System:

PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Electrical Input Components
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Location of Electrical Components
320GC, 320 and 323 Excavators Machine Systems Duo-Cone Conventional Seals - Install
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Features
Installation Procedure for the <NOBR>451-7490</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057}
Installation of the <NOBR>451-8356</NOBR> Medium Pressure Wiring on Certain Hydraulic Excavators {1408}
Installation Procedure for the <NOBR>451-7525</NOBR> Pilot Lines Gp On Certain Hydraulic Excavators {5057, 5059}
Installation Procedure for the <NOBR>451-7514</NOBR> Front Lines Gp On Certain Hydraulic Excavators {5057}
Installation of the <NOBR>486-9932</NOBR> Auxiliary Control Ar (Medium Pressure) on Certain Hydraulic Excavators {1408, 5057, 5059, 5070, 5073, 7405, 7557}
Installation Procedure for the <NOBR>458-8261</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057}
Installation Procedure for the <NOBR>458-8260</NOBR> Pilot Lines Gp On Certain Hydraulic Excavators {5057, 5059}
Installation Procedure for the <NOBR>458-8259</NOBR> Front Lines Gp On Certain Hydraulic Excavators {5057}
300.9D VPS Mini Hydraulic Excavator Machine Systems Undercarriage Cylinder (Adjustable Gauge)
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Electronic Control Module (ECM) - ECM Locations
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Crankshaft - Remove
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Electrical Output Components
300.9D VPS Mini Hydraulic Excavator Machine Systems Travel System
316F Excavator Machine System Specifications Pilot Valve - Stick
New Tilting Steering Column Gas Spring available for E and F series Backhoe Loaders {4310, 4338}
Improved Hose Routing on MP Bucket For 434 and 444 E and F Series Backhoe Loaders {5057}
316F Excavator Machine System Specifications Hydraulic Tank and Filter
349D2 MHPU Mobile Hydraulic Power Unit Hydraulic System Boom Drift Reduction Valve
Installation Procedure for the 467-4407 Front Lines Gp On Certain Hydraulic Excavators {5057}
312F and 313F Excavator Machine Systems Pump Control (Negative Flow) - Test