Installation Procedure for the 260-8008 Front Lines Gp {5057} Caterpillar

Installation Procedure for the 260-8008 Front Lines Gp {5057} [GEHS0053]

HYDRAULIC SYSTEM

LINES GP-FRONT

Installation Procedure for the 260-8008 Front Lines Gp {5057}

1.1. Introduction

2.1. Safety Section

3.1. Required Parts

4.1. Installation Procedure

Excavator:
320D (S/N: FNA1-UP)
320D (S/N: DFB1-UP; MDE1-UP; A6F1-UP; A8F1-UP; A9F1-UP; KGF1-UP; MGG1-UP; TDH1-UP; DHK1-UP; FAL1-UP; KLM1-UP; WJN1-UP; BWP1-UP; GDP1-UP; AZR1-UP; SNS1-UP; EBT1-UP; CXY1-UP; BWZ1-UP; JFZ1-UP; JGZ1-UP)
323D (S/N: PBE1-UP; LFL1-UP)
Work Tool:
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

This Special Instruction provides the information that is necessary to install the 260-8008 Front Lines Gp on certain excavators.

Safety Section

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Illustration 1	g00104545

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Note: Drain the hydraulic fluid from the hydraulic tank before opening the hydraulic system. Remember to fill the hydraulic tank with hydraulic fluid once the installation is complete.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before operating any compartment or disassembling any component containing fluids. After collecting all fluids in suitable containers, dispose of all fluids according to local regulations and mandates.

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Check valves in the hydraulic system may allow pressure to exist in the hydraulic lines after the engine has been stopped. Pressure must be relieved prior to servicing the components of the hydraulic system. Failure to relieve pressure prior to servicing may result in personal injury.

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Personal injury or death can result from improperly checking for a leak.
Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

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Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.

Required Parts

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Table 1
Required Parts 260-8008 Front Lines Gp Revision -18
Item	Qty	Part Number	Description
(1)	1	7Y-3729	Special Flange
(2)	1	7Y-3731	Flange
(3)	1	102-1248	Hose As
(4)	1	173-4664	Flange
(5)	1	177-2653	Relief Valve Gp
(6)	1	207-6222	Block
(7)	1	218-1139	Block
(8)	1	260-7872	Support As
(9)	1	260-8043	Block
(10)	1	266-0912	Bracket
(11)	1	266-0913	Support As
(12)	1	266-1217	Hose As
(13)	1	266-1278	Block
(14)	2	266-1279	Flange
(15)	1	266-1303	Hose As
(16)	1	275-1439	Block
(17)	1	275-1440	Block
(18)	1	296-7067	Support As
(19)	1	296-7069	Support As
(20)	2	297-0370	Check Valve Gp
(21)	1	314-8205	Hose As
(22)	1	317-4712	Hose As
(23)	1	325-8865	Support As
(24)	1	337-1424	Support As
(25)	1	337-1426	Hose As
(26)	2	099-8232	O-Ring Seal
(27)	4	101-7397	Bolt
(28)	8	101-7401	Bolt
(29)	4	101-7402	Bolt
(30)	8	101-7404	Bolt
(31)	4	105-3477	Bolt
(32)	4	108-4282	Bolt
(33)	1	148-8323	Connector As
(34)	1	148-8330	Connector As
(35)	1	148-8339	Connector As
(36)	1	148-8347	Elbow As
(37)	1	148-8352	Elbow As
(38)	1	148-8355	Elbow As
(39)	1	148-8411	Plug
(40)	1	148-8429	Tee As
(41)	1	148-8449	Swivel Tee
(42)	1	153-6237	Elbow As
(43)	1	164-4180	Plug As
(44)	1	164-5606	Connector As
(45)	6	1P-3702	Rectangular Seal
(46)	4	1P-3703	Rectangular Seal
(47)	4	280-2747	Bolt
(48)	2	5K-9090	O-Ring Seal
(49)	1	5P-7466	Clip
(50)	1	5P-7467	Clip
(51)	2	5P-7468	Clip
(52)	2	5P-7469	Clip
(53)	1	5P-8112	Grommet
(54)	2	5P-8444	Grommet
(55)	2	6V-1874	Grommet
(56)	1	6V-9746	O-Ring Seal
(57)	10	8T-4121	Hard Washer
(58)	6	8T-4136	Bolt
(59)	4	8T-4176	Bolt
(60)	8	8T-4183	Bolt
(61)	2	8T-4195	Bolt
(62)	2	8T-4196	Bolt
(63)	27	8T-4223	Hard Washer
(64)	7	8T-4956	Bolt
(65)	8	8T-5092	Bolt

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Illustration 2	g03324789
260-8008 Front Lines Gp