Installation Procedure for 239-8695 Hydraulic Pedal Control Gp {5059, 5063} Caterpillar


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Installation Procedure for 239-8695 Hydraulic Pedal Control Gp {5059, 5063} [GEHS0049]
OPERATOR STATION
CONTROL GP-HYDRAULIC
Installation Procedure for 239-8695 Hydraulic Pedal Control Gp {5059, 5063}
1.1. Introduction
2.1. Required Parts
3.1. Installation Procedure
Excavator:
312D (S/N: FBJ1-UP)
313F (S/N: FKE1-UP)
315D (S/N: BYK1-UP)
320D (S/N: FNA1-UP; DFB1-UP; MDE1-UP; TAE1-UP; A8F1-UP; KAF1-UP; KGF1-UP; MGG1-UP; DHK1-UP; FAL1-UP; GKL1-UP; RBL1-UP; CWN1-UP; WBN1-UP; WJN1-UP; BWP1-UP; AMR1-UP; AZR1-UP; SNS1-UP; EBT1-UP; SCW1-UP; PHX1-UP; CXY1-UP; EBY1-UP; BWZ1-UP; JFZ1-UP; JGZ1-UP)
320D2 (S/N: GBA1-UP; LCA1-UP; PBB1-UP; NBF1-UP; WBF1-UP; HDM1-UP; JFM1-UP; TDN1-UP; DNP1-UP; KHR1-UP; RAR1-UP; KBS1-UP; ZCS1-UP; SDZ1-UP)
323D (S/N: PBE1-UP; LFL1-UP)
323D2 (S/N: KCE1-UP; JEG1-UP)
324D (S/N: BYE1-UP; ECH1-UP; AWN1-UP; DFP1-UP; CJX1-UP)
325D (S/N: KDG1-UP; PEH1-UP; CJM1-UP; DAP1-UP; SCR1-UP)
326D2 (S/N: REC1-UP; MGW1-UP; KGY1-UP)
329D (S/N: MNB1-UP; BBF1-UP; DJF1-UP; WDK1-UP; BYS1-UP; LFW1-UP; TAY1-UP)
329D2 (S/N: RGA1-UP; SHJ1-UP; TMJ1-UP; THW1-UP)
330D (S/N: RDA1-UP; KAB1-UP; PFC1-UP; NBD1-UP; NEF1-UP; EAH1-UP; LCJ1-UP; PCK1-UP; RDK1-UP; LDR1-UP; EDX1-UP; MEY1-UP)
336D (S/N: SKE1-UP; PRF1-UP; MPL1-UP; JER1-UP; NLS1-UP; JBT1-UP; KKT1-UP; M4T1-UP; EMX1-UP)
336D2 (S/N: WBC1-UP; WDC1-UP; YCF1-UP; XBH1-UP; ZCT1-UP; TLY1-UP)
340D2 (S/N: HHK1-UP)
345C (S/N: TBA1-UP; MDC1-UP; WDE1-UP; GBH1-UP; RFN1-UP; JAR1-UP; BWY1-UP)
345D (S/N: DPA1-UP; HLC1-UP; RAE1-UP; NEG1-UP; FES1-UP; PBT1-UP; BYW1-UP)
349D (S/N: GKF1-UP; MEN1-UP)
349D2 (S/N: PFD1-UP)
Mini Hydraulic Excavator:
304C (S/N: FPK1-UP)
Work Tool:
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

This special instruction covers the installation procedure for This special instruction covers the installation procedure for 239-8695 Pedal Control and Mounting Gp .

Required Parts

Table 1
Required Parts
239-8695 Hydraulic Pedal Control Gp    
Item     Qty     Part Number     Description    
(1)     1     153-8762     Pedal As    
(2)     1     121-1865     Rubber Pedal    
(3)     1     122-9611     Rubber Pedal    
(4)     1     153-8753     Pedal As    
(5)     1     153-8763     Support As    
(6)     2     206-3336     Pilot Valve Gp    
(7)     2     233-5260     Lanyard    
(8)     1     259-7877     Support As    
(9)     2     357-3877     Pin    
(10)     4     095-0735     Screw    
(11)     4     7X-2536     Bolt    
(12)     2     8T-0114     Spring Pin    
(13)     6     8T-4121     Hard Washer    
(14)     4     8T-4136     Bolt    
(15)     2     8T-4137     Bolt    
(16)     4     8T-4224     Hard Washer    

Installation Procedure

Prevent the machine from movement. Park the machine on a level surface.




Illustration 1g00104545

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service or repair the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.




Illustration 2g02228497

This control group is designed for use on the AVSpare hydraulic excavator to enable hydromechanical work tools. This control group activates hydraulic pressure to the auxiliary function circuit of the work tool.

  1. Remove the floor mat from the cab.



    Illustration 3g02137893

  1. Locate the two small access panels on the floor of the cab. Remove the panels in order to install the pedal assemblies.

  1. Position the floor mat on the floor of the cab.

  1. Mark the area of the access hole on the floor mat.

    Note: The size of the hole in the floor mat should be approximately the same size as support assemblies (6) and (8) .

  1. Remove the floor mat. Remove the material within the marked area of the mat.

  1. Properly position the floor mat on the floor of the cab.



    Illustration 4g02136974

    Left Hand Pedal Assembly




    Illustration 5g02137767

    Right Hand Pedal Assembly

  1. Mount support assemblies (6) and (8) to the cab floor. Secure the support assembly with bolts (15) and washers (13) .

  1. Insert pilot valve groups (7) through the support assemblies (6) and (8) .

    Note: Port "T" of valve (7) should be facing toward the front of the machine.

  1. Secure valve groups (7) to the cab floor with bolts (14), and washers (13) .

  1. Mount the pedal assemblies (4) and (5) to the valve groups (7). Use bolts (11) and washers (16) .

    Note: Tighten bolts (11) to 16.7 ± 1.5 N·m (12 ± 1 lb ft)

  1. place the rubber pedals (2) and (3) over the pedal assemblies.



    Illustration 6g02229354

    Spring Pin and Lanyard mounting detail

  1. Install the spring pins (12) in both pins (9). Refer to Illustration 6.

  1. Fasten lanyards (1) onto the head of pins (9). Use screws (10). Refer to Illustration 6.

  1. Fasten the opposite end of the lanyards (1) onto the support assemblies (6) and (8). Use screws (10) .

  1. Insert the pins (9) into the desired position in support assemblies (6) and (8) .

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