- Excavator:
- 365B (S/N: 4XZ1-UP; 9PZ1-UP)
- 365BL (S/N: 9TZ1-UP)
- Work Tool:
- COUPLER (S/N: 7SW1-UP)
Introduction
This special instruction covers the installation procedure for 237-5928 Stick Lines Group .
Safety Section
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Personal injury or death can result from improperly checking for a leak. Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. |
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Required Parts
| 237-5928 Stick Lines Group | |||
| Item | Qty | Part No | Description |
| (1) | 2 | 216-6539 | Hose As |
| (2) | 2 | 292-7752 | Manual Valve As |
| (3) | 2 | 302-9213 | Tube As |
| (4) | 4 | 306-1355 | Half Clamp |
| (5) | 4 | 100-4982 | Self-Locking Bolt |
| (6) | 6 | 1P-3705 | Rectangular Seal |
| (7) | 8 | 5P-8077 | Half Flange |
| (8) | 4 | 7X-2557 | Bolt |
| (9) | 16 | 8T-4140 | Bolt |
| (10) | 8 | 8T-4193 | Bolt |
| (11) | 24 | 9X-8257 | Washer |
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| Illustration 1 | g02476759 |
Installation Procedure
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging hoses and tubes helps to prevent fluid loss, and helps to keep contaminants from entering the system.
- Connect tube assembly (3) to valve (2) using seal (6) and four bolts (10) .
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| Illustration 2 | g02476766 |
Typical Example | |
- Position tube assembly (3), refer to Illustration 1. Secure tube assembly (3) to the stick using two clamps (4), two bolts (5), and two washers (11) .
- Install valve (2) to the stick using two bolts (8) and two washers (11).
- Connect hose assembly (1) to tube assembly (3) using seal (6), two flanges (7), four bolts (9), and four washers (11) .
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| Illustration 3 | g02476767 |
Typical Example | |
- Connect hose assembly (1) to the appropriate boom line using seal (6), two flanges (7), four bolts (9), and four washers (11) .
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| Illustration 4 | g02476770 |
Typical Example | |
- Repeat step 1 through step 5 for the stick line on the opposite side.
- Tighten all hardware and fitting to proper torque. Refer to Specifications, SENR3130, "Torque Specifications".
- Inspect the fittings for hydraulic leaks.
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| Illustration 5 | g00687600 |
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Personal injury or death can result from escaping fluid under pressure. Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue, causing serious injury, and possible death. Always use a board or cardboard when checking for a leak. Do not check for pin hole leaks in pump or motor hoses during a steer stall condition. If fluid is injected into your skin, it must be treated by a doctor familiar with this type of injury immediately. |
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