- Cold Planer:
- PC6 (S/N: AKS)
- PC9 (S/N: ALC)
- Skid Steer Loader:
- 228 (S/N: 6BZ)
- 248 (S/N: 6LZ)
Introduction
This special instruction provides the basic steps for installing the 189-8642 Water Spray Kit (Dust Control) on the PC6 and PC9 Cold Planer.
Cold Planers are work tools for Skid Steer Loaders that are used to mill paved surfaces. The water spray kit is designed to reduce the amount of dust that is created during the operation of the cold planer.
The information in this instruction should be read and understood before you begin installation of the water spray kit.
Required Parts
The required parts for the installation of the 189-8642 Water Spray Kit (Dust Control) are identified in Table 1 and Table 2.
| 189-8642 Water Spray Kit (Dust Control) - 02 | |||
| Item | Quantity | Part Number | Description |
| 1 | 2 | 006-6586 | Hose Connector |
| 2 | 14 | 124-6256 | Hose Clamp |
| 3 | 1 | 173-7492 | Coupling |
| 4 | 5 | 173-7549 | Tee |
| 5 | 2 | 173-7551 | Elbow |
| 6 | 6 | 173-7553 | Retainer |
| 7 | 6 | 173-7555 | Nozzle |
| 8 | 320 cm (126 inch) | 5P-1442 | Hose |
| 9 | 10 | 7K-1181 | Cable Strap |
| Miscellaneous Part | |||
| Item | Quantity | Part Number | Description |
| 10 | 1 | 5P-3413 | Pipe Sealant (50 mL Tube) |
Fabrication and Installation Instructions
Fabricating the Hose Assemblies
- Cut hose (8) into the seven lengths that are specified in Table 3.
Show/hide table
Table 3 Hose Lengths Hose Qty PC6 Cold Planers PC9 Cold Planers A 2
80 mm (3.0 inch)
105 mm (4.0 inch)B 1
137 mm (5.4 inch)
185 mm (7.3 inch)C 2
60 mm (2.4 inch)
76 mm (3.0 inch)D 1
114 mm (4.5 inch)
155 mm (6.0 inch)E 1
2400 mm (94.5 inch)
- Fabricate hose assembly (N) by connecting components as shown.
 | |
| Illustration 1 | g03661702 |
Fabrication details for Hose Assembly (N) (A) Hose (B) Hose (C) Hose (D) Hose (2) 124-6256 Hose Clamp (4) 173-7549 Tee (5) 173-7551 Elbow | |
- Install components to hose (E) .
 | |
| Illustration 2 | g03661741 |
Fabrication details for hose (E) (E) Hose (1) 006-6586 Hose Connector (2) 124-6256 Hose Clamp (3) 173-7492 Coupling | |
Installing the Water Spray Kit
 | |
| Illustration 3 | g03661759 |
Details for drilled holes | |
| Drilled Holes | ||
|---|---|---|
| Dimension | PC6 Cold Planers | PC9 Cold Planers |
| F | 14 mm (0.5 inch) |
|
| G | 100 mm (4.0 inch) |
140 mm (5.5 inch) |
| H | 252 mm (10.0 inch) |
340 mm (13.4 inch) |
| J | 402 mm (16.0 inch) |
540 mm (21.3 inch) |
| K | 531 mm (21.0 inch) |
710 mm (28.0 inch) |
| L | 75 mm (3.0 inch) |
|
| M | 50 mm (2.0 inch) |
|
- Drill six holes that are 17.5 mm (0.7 inch) in diameter. See Illustration 3 and Table 4 for the locations.
- Place the hose assembly (N) so that the threaded ends of the six connectors are extended through the six drilled holes.
- Access the threaded end of the connectors through the inspection door that is located on the top of the cold planer.
- Install a nozzle (7) in each of the six connectors from the inside of the cold planer. Install retainers (6) in order to secure nozzles (7) in the connectors.
Note: The installation of retainers (6) will also secure the connectors to the cold planer.
- Install hose assembly (E) to hose assembly (N). The threaded end of hose connector (1) on hose assembly (E ) is connected to tee (4), which is the middle connector on hose assembly (N) .
 | |
| Illustration 4 | g03661793 |
Installation of the hose assemblies (N) Hose Assembly (E) Hose Assembly (1) 006-6586 Hose Connector (4) 173-7549 Tee | |
- Route hose assembly (E) along the hydraulic hoses. Secure hose assembly (E) to the hydraulic hoses with cable straps (9) .
 | |
| Illustration 5 | g03661805 |
Installation of the hose assemblies (E) Hose Assembly (3) 173-7492 Coupling (9) 7K-1181 Cable Strap | |
- Attach the quick connect coupler (3) on hose assembly (E) to the connector on the lift arm.
- Adjust the nozzles for the correct spray pattern. Adjust the nozzles that are installed in the elbow connectors so that the spray is parallel to the side plates. Adjust the nozzles that are installed in the tee connectors so that the spray is perpendicular to the side plate.
Note: After you adjust the nozzles, apply pipe sealant (10) on the threaded ends of the connectors before you reinstall the retainers (6) .