Installation of the 418-7814 Auxiliary Hydraulic Lines Gp (Boom) on Certain Hydraulic Excavators {5057} Caterpillar


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Installation of the 418-7814 Auxiliary Hydraulic Lines Gp (Boom) on Certain Hydraulic Excavators {5057} [M0066694]
HYDRAULIC SYSTEM
LINES GP-AUXILIARY
Installation of the 418-7814 Auxiliary Hydraulic Lines Gp (Boom) on Certain Hydraulic Excavators {5057}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
349E (S/N: TFG1-UP; KCN1-UP; MPZ1-UP)
Hydraulic Kit
HYDRAULIC KIT (S/N: HKB1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
418-7814 Auxiliary Hydraulic Lines Gp (Boom) (- 00) 
Item  Qty  Part No.  Part Name 
(1)  121-1948  Plate 
(2)  245-2457  Tube As 
(3)  245-2458  Tube As 
(4)  247-9303  Plate 
(5)  247-9305  Plate 
(6)  253-6381  Plate 
(7)  253-6382  Plate 
(8)  268-7042  Plate 
(9)  268-7051  Tube As 
(10)  268-7052  Tube As 
(11)  356-8022  Hose As 
(12)  356-8077  Hose As 
(13)  421-3795  Plate 
(14)  12  124-0909  Clip 
(15)  14  128-7514  Clip 
(16)  1P-3704  Rectangular Seal 
(17)  1P-3705  Rectangular Seal 
(18)  1P-3706  Rectangular Seal 
(19)  1P-5767  Half Flange 
(20)  5P-8077  Half Flange 
(21)  32  8T-4140  Bolt 
(22)  8T-4174  Bolt 
(23)  8T-4175  Bolt 
(24)  8T-4183  Bolt 
(25)  28  8T-4193  Bolt 
(26)  8T-4194  Bolt 
(27)  8T-4223  Hard Washer 
(28)  60  9X-8257  Washer 


Illustration 2g06020436
Overview of the 418-7814 Auxiliary Hydraulic Lines Gp (Boom)


Illustration 3g06020485
Close up locations on the 418-7814 Auxiliary Hydraulic Lines Gp (Boom)

Installation Procedure



    Illustration 4g06020544
    Close up of area A
    (1) 121-1948 Plate
    (2) 245-2457 Tube As
    (3) 245-2458 Tube As
    (4) 247-9303 Plate
    (6) 253-6381 Plates
    (7) 253-6382 Plate
    (11) 356-8022 Hose As
    (12) 356-8077 Hose As
    (14) 124-0909 Clip
    (15) 128-7514 Clip
    (16) 1P-3704 Rectangular Seal
    (17) 1P-3705 Rectangular Seal
    (20) 5P-8077 Half Flange
    (21) 8T-4140 Bolt
    (22) 8T-4174 Bolt
    (23) 8T-4175 Bolt
    (25) 8T-4193 Bolt
    (26) 8T-4194 Bolt
    (27) 8T-4223 Hard Washer

  1. Install hoses, tubes and clips in area A as shown.


    Illustration 5g06020576
    Close up of area B
    (4) 247-9303 Plate
    (8) 268-7042 Plate
    (9) 268-7051 Tube As
    (10) 268-7052 Tube As
    (14) 124-0909 Clip
    (15) 128-7514 Clip
    (21) 8T-4140 Bolt
    (24) 8T-4183 Bolt
    (25) 8T-4193 Bolt
    (28) 9X-8257 Washer

  2. Install tubes and clips in area B as shown.


    Illustration 6g06020591
    Close up of area C
    (5) 247-9305 Plate
    (9) 268-7051 Tube As
    (10) 268-7052 Tube As
    (13) 421-3795 Plate
    (14) 124-0909 Clip
    (15) 128-7514 Clip
    (21) 8T-4140 Bolt
    (25) 8T-4193 Bolt
    (28) 9X-8257 Washer

  3. Install clips and plates in area C as shown.

  4. Unless specified, tighten all hardware and fittings to standard torque.


    Illustration 7g00687600

  5. Check for leaks.

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