Installation Procedure for the <NOBR>451-7490</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} Caterpillar


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Installation Procedure for the <NOBR>451-7490</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} [M0066446]
HYDRAULIC SYSTEM
LINES GP-PUMP
Installation Procedure for the <NOBR>451-7490</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
325F (S/N: XAA1-UP; YCA1-UP)
Hydraulic Control
HYDRAULIC KIT (S/N: HKF1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
Parts List for 451-7490 Pump Lines Gp Revision -04 
Item  Qty  Pt. No.  Part Name 
(1)  087-4944  Hose 
(2)  148-8440  Tee As 
(3)  204-1611  Strap 
(4)  266-0955  Flange 
(5)  447-1709  Bolt 
(6)  451-2175  Hard Washer 
(7)  452-5648  Hose As 
(8)  452-5655  Pipe As 
(9)  459-4125  Hose As 
(10)  472-6378  Flange 
(11)  472-6503  Block 
(12)  486-0086  Hose As 
(13)  486-0089  Pipe As 
(14)  101-7198  Adapter 
(15)  105-3478  Bolt 
(16)  105-3484  Bolt 
(17)  148-8327  Connector As 
(18)  148-8334  Connector As 
(19)  148-8347  Elbow As 
(20)  153-6242  Connector As 
(21)  155-3624  Plug As 
(22)  164-5567  Quick Disconnect Coupler As 
(23)  1P-3703  Rectangular Seal 
(24)  1P-4578  Half Flange 
(25)  4J-0522  O-Ring Seal 
(26)  4K-1388  O-Ring Seal 
(27)  5H-8624  O-Ring Seal 
(28)  6V-0852  Dust Cap 
(29)  8T-4121  Hard Washer 
(30)  8T-4172  Bolt 
(31)  8T-4196  Bolt 
(32)  9M-3786  O-Ring Seal 
(33)  9X-6654  Hose Clamp 


Illustration 2g06028658
451-7490 Pump Lines Gp

Installation Procedure



    Illustration 3g06028667
    (1) 087-4944 Hose
    (2) 148-8440 Tee As
    (3) 204-1611 Strap
    (4) 266-0955 Flange
    (5) 447-1709 Bolt
    (6) 451-2175 Hard Washer
    (7) 452-5648 Hose As
    (8) 452-5655 Pipe As
    (10) 472-6378 Flange
    (11) 472-6503 Block
    (12) 486-0086 Hose As
    (13) 486-0089 Pipe As
    (15) 105-3478 Bolt
    (16) 105-3484 Bolt
    (18) 148-8334 Connector As
    (21) 155-3624 Plug As
    (22) 164-5567 Quick Disconnect Coupler As
    (23) 1P-3703 Rectangular Seal
    (24) 1P-4578 Half Flange
    (25) 4J-0522 O-Ring Seal
    (27) 5H-8624 O-Ring Seal
    (28) 6V-0852 Dust Cap
    (29) 8T-4121 Hard Washer
    (30) 8T-4172 Bolt
    (31) 8T-4198 Bolt
    (32) 9M-3786 O-Ring Seal
    (33) 9X-6654 Hose Clamp

  1. Install the components of the pump lines group as shown above.


    Illustration 4g06028675
    (7) 452-5648 Hose As
    (9) 459-4125 Hose As
    (14) 101-7198 Adapter
    (17) 148-8327 Connector As
    (19) 148-8347 Elbow As
    (20) 153-6242 Connector As
    (26) 4K-1388 O-Ring Seal

  2. Connect hose (7) to the front lines group.

  3. Attach hose (9) to the front lines group and the drain tube.

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