Installation Procedure for the <NOBR>451-7525</NOBR> Pilot Lines Gp On Certain Hydraulic Excavators {5057, 5059} Caterpillar


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Installation Procedure for the <NOBR>451-7525</NOBR> Pilot Lines Gp On Certain Hydraulic Excavators {5057, 5059} [M0066440]
HYDRAULIC SYSTEM
LINES GP-PILOT
Installation Procedure for the <NOBR>451-7525</NOBR> Pilot Lines Gp On Certain Hydraulic Excavators {5057, 5059}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
325F (S/N: XAA1-UP; YCA1-UP)
Hydraulic Control
HYDRAULIC KIT (S/N: HKF1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
Parts List for 451-7525 Pilot Lines Gp Revision -03 
Item  Qty  Pt. No.  Part Name 
(1)  7K-1181  Cable Strap 
(2)  148-8420  Tee As 
(3)  218-1061  Hose As 
(4)  259-7430  Solenoid Valve Gp 
(5)  289-5474  Hose As 
(6)  363-6134  Adapter As 
(7)  472-0665  Support As 
(8)  486-4072  Hose As 
(9)  148-8338  Connector As 
(10)  148-8353  Elbow As 
(11)  148-8378  Elbow As 
(12)  148-8407  Plug As 
(13)  148-8443  Tee As 
(14)  164-5546  Tee As 
(15)  164-5567  Quick Disconnect Coupler As 
(16)  164-6874  Elbow Fitting 
(17)  6V-0852  Dust Cap 
(18)  8T-4121  Hard Washer 
(19)  8T-4136  Bolt 
(20)  8T-4224  Hard Washer 
(21)  8T-6870  Bolt 


Illustration 2g06028858
451-7525 Pilot Lines Gp

Installation Procedure



    Illustration 3g06028899
    Valve Assembly (A)
    ( 4) 259-7430 Solenoid Valve Gp
    (6) 363-6134 Adapter As
    (7) 472-0665 Support As
    (10) 148-8353 Elbow As
    (12) 148-8407 Plug As
    (13) 148-8442 Tee As
    (14) 164-5546 Tee As
    (15) 164-5567 Quick Disconnect Coupler As
    (16) 164-6874 Elbow Fitting
    (17) 6V-0852 Dust Cap
    (18) 8T-4121 Hard Washer
    (19) 8T-4136 Bolt
    (20) 8T-4224 Hard Washer
    (21) 8T-6870 Bolt

  1. Assemble the components of valve assembly (A).


    Illustration 4g06028879
    (5) 289-5474 Hose As
    (8) 486-4072 Hose As
    (9) 148-8338 Connector As

  2. Install valve group (A) to the frame.

  3. Connect hose (8) to port "A2" of valve assembly (A) and port "Pb1" of the control valve.


    Illustration 5g06028926
    (3) 218-1061 Hose As
    (5) 289-5474 Hose As
    (10) 148-8353 Elbow As

  4. Connect blue hose (3) to port "P" of valve assembly (A).

  5. Connect white hose (3) to port "T" of valve assembly (A).

  6. Connect hose (5) to port "Pa1" of the control valve.


    Illustration 6g06028938
    (2) 148-8420 Tee As
    (3) 218-1061 Hose As
    (9) 148-8338 Connector As
    (11) 148-8378 Elbow As

  1. Connect blue hose (3) to port "PSA1" of the pilot manifold at the rear of the main control valve.

  2. Connect white hose (3) to port "DR1" of the pilot manifold at the rear of the main control valve.

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