Installation Procedure for the <NOBR>458-8261</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} Caterpillar


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Installation Procedure for the <NOBR>458-8261</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} [M0066434]
HYDRAULIC SYSTEM
LINES GP-PUMP
Installation Procedure for the <NOBR>458-8261</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
349F (S/N: SFG1-UP; RAX1-UP)
352F (S/N: SD21-UP; XAJ1-UP; MDR1-UP)
Work Tool
HYDRAULIC KIT (S/N: HKF1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
458-8261 Pump Lines Gp (- 02) 
Item  Qty  Part No.  Part Name 
(1)  346-3390  Flange 
(2)  296-7058  Elbow As 
(3)  310-0165  Control Valve Gp 
(4)  333-7149  Hose As 
(5)  366-0797  Support 
(6)  366-0837  Support As 
(7)  464-7245  Hose As 
(8)  464-7248  Hose As 
(9)  101-7198  Adapter 
(10)  148-8327  Connector As 
(11)  148-8340  Connector As 
(12)  148-8347  Elbow As 
(13)  153-6242  Connector As 
(14)  164-5567  Quick Disconnect Coupler As 
(15)  164-8908  Connector As 
(16)  1P-4578  Half Flange 
(17)  228-4710  Spacer 
(18)  4J-0522  O-Ring Seal 
(19)  4K-1388  O-Ring Seal 
(20)  5P-7468  Clip 
(21)  5P-7469  Clip 
(22)  6V-0852  Dust Cap 
(23)  6V-1874  Grommet 
(24)  8T-4121  Hard Washer 
(25)  8T-4183  Bolt 
(26)  8T-4184  Bolt 
(27)  8T-4196  Bolt 
(28)  11  8T-4223  Hard Washer 
(29)  8T-4910  Bolt 
(30)  8T-4956  Bolt 
(31)  8T-5005  Bolt 


Illustration 2g06024336
458-8261 Pump Lines Gp

Installation Procedure



    Illustration 3g06024401
    Valve Assembly (A)
    ( 3) 310-0165 Control Valve Gp
    (5) 366-0797 Support
    (6) 366-0837 Support As
    (9) 101-7198 Adapter
    (11) 148-8340 Connector As
    (12) 148-8347 Elbow As
    (13) 153-6242 Connector As
    (14) 164-5567 Quick Disconnect Coupler As
    (19) 4K-1388 O-Ring Seal
    (22) 6V-0852 Dust Cap
    (24) 8T-4121 Hard Washer
    (26) 8T-4184 Bolt
    (27) 8T-4196 Bolt
    (28) 8T-4223 Hard Washer
    (30) 8T-4956 Bolt

  1. Assemble the valve onto the supports.


    Illustration 4g06024378
    (A) Assembled Valve

  2. Install valve assembly (A) onto the frame.


    Illustration 5g06024387
    (7) 464-7245 Hose As
    (8) 464-7248 Hose As

  3. Connect hoses (7) and (8) to the valve.


    Illustration 6g06024440
    (7) 464-7245 Hose As
    (8) 464-7248 Hose As
    (10) 148-8327 Connector As

  4. Connect hose (7) to the drain tube.


    Illustration 7g06024406
    (1) 346-3390 Flange
    (2) 296-7058 Elbow As
    (4) 333-7149 Hose As
    (8) 464-7248 Hose As
    (16) 1P-4578 Half Flange
    (17) 228-4710 Spacer
    (18) 4J-0522 O-Ring Seal
    (20) 5P-7468 Clip
    (21) 5P-7469 Clip
    (23) 6V-1874 Grommet
    (24) 8T-4121 Hard Washer
    (25) 8T-4183 Bolt
    (28) 8T-4223 Hard Washer
    (29) 8T-4910 Bolt
    (31) 8T-5005 Bolt

  5. Connect hose (8) to the pump pressure port.

  6. Secure hose (8) with supplied hardware.

  7. Connect hose (4) to the pump drain and the drain tube.

  8. Unless specified, tighten all fittings and hardware to standard torque.

  9. Check for leaks.

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