Installation of the 489-0498 Auxiliary Control Ar on Certain Hydraulic Excavators {1408, 5057, 5059, 5070, 5073, 7405, 7557} Caterpillar

Installation of the 489-0498 Auxiliary Control Ar on Certain Hydraulic Excavators {1408, 5057, 5059, 5070, 5073, 7405, 7557} [M0066428]

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Installation of the 489-0498 Auxiliary Control Ar on Certain Hydraulic Excavators {1408, 5057, 5059, 5070, 5073, 7405, 7557}

1.1. Introduction

2.1. Safety

3.1. Required Parts

4.1. Serial Number Identification 444-9174 Film

5.1. Calibration

6.2. Set the machine tool control system.

7.2. Calibrate the machine electronic control system.

8.2. Set tool flows and pressures.

Excavator
349F (S/N: SFG1-10000; RAX1-10000)
352F (S/N: XAJ1-10000)
Work Tool
HYDRAULIC KIT (S/N: HKF1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Note: Drain the hydraulic fluid from the hydraulic tank before opening the hydraulic system. Remember to fill the hydraulic tank with hydraulic fluid once the installation is complete.

Reference: Special Instruction, GEHS1181, "Tool Control Systems Supplemental Guide"

Reference: Service Guide, SEBD0512, "AVSpare Service Welding Guide"

Reference: Special Instruction, REHS1841, "General Welding Procedures"

Reference: Torque Specifications, SENR3130, "Torque Specifications"

Safety

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Illustration 1	g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

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Table 1
489-0498 Auxiliary Control ArRevision -00
Item	Part Number	Description	Media Number
1	325-8920	Auxiliary Pump and Mounting Gp	GEHS0168
2	458-8259	Front Lines Gp	M0066430
3	458-8260	Pilot Lines Gp	M0066432
4	458-8261	Pump Lines Gp	M0066434
5	481-5331	Medium Pressure Wiring	GEHS1105
6	444-9174	Film	-

Serial Number Identification 444-9174 Film

AVSpare Work Tools hydraulic kits are identified with serial numbers. The serial number is printed on a film group (1). This film group should be placed on the right-hand window inside the cab.

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Illustration 2	g01742203
(1) 444-9174 Film

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Illustration 3	g01743196

Calibration

Set the machine tool control system.

Reference: Excavator Tool Control System, UENR6244, "Testing and Adjusting Section", "Process for setting Up the Work Tool"

Calibrate the machine electronic control system.

Reference: Excavator Tool Control System, UENR6244, "Testing and Adjusting Section", "Work Tool Parameter - Program"

Set tool flows and pressures.

Reference: Excavator Tool Control System, UENR6244, "Testing and Adjusting Section", "Process for Setting Up the Work Tool"

Reference: Excavator Tool Control System, UENR6244, "Testing and Adjusting Section", "Work Tool - Select"

Set the proper operating and/or relief pressures and the proper flows for the tool that is attached to the machine. Refer to the Operation and Maintenance Manual of the specific work tool installed.