Installation Procedure for the <NOBR>437-0403</NOBR> Pilot Lines Gp on Certain Hydraulic Excavators {5057, 5059} Caterpillar


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Installation Procedure for the <NOBR>437-0403</NOBR> Pilot Lines Gp on Certain Hydraulic Excavators {5057, 5059} [M0066398]
HYDRAULIC SYSTEM
LINES GP-PILOT
Installation Procedure for the <NOBR>437-0403</NOBR> Pilot Lines Gp on Certain Hydraulic Excavators {5057, 5059}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
326D2 (S/N: REC1-UP; KLD1-UP; MGW1-UP; NBX1-UP; KGY1-UP)
329D2 (S/N: RGA1-UP; SHJ1-UP; TMJ1-UP; WDT1-UP; THW1-UP)
330D2 (S/N: PTE1-UP; WFG1-UP)
Hydraulic Kit
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your Cat dealer.

Required Parts

Table 1
437-0403 Pilot Lines Gp Revision -00 
Item  Qty  Part No.  Description 
(1)  4I-9526  Marker Band (White) 
(2)  4I-9527  Marker Band (Green) 
(3)  168-9759  Block 
(4)  171-2637  Boss 
(5)  255-1669  Support As 
(6)  255-2074  Support As 
(7)  296-7318  Hose As 
(8)  436-9734  Hose As 
(9)  124-1008  Guard 
(10)  148-8338  Connector As 
(11)  148-8378  Elbow As 
(12)  148-8407  Plug As 
(13)  148-8411  Plug As 
(14)  148-8433  Tee As 
(15)  148-8435  Tee As 
(16)  6V-9829  Cap As 
(17)  7K-1181  Cable Strap 
(18)  8T-4121  Hard Washer 
(19)  8T-4139  Bolt 
(20)  8T-4198  Bolt 
(21)  8T-4223  Hard Washer 
(22)  8T-4910  Bolt 
(23)  7K-1181  Cable Strap 
 
Standard Removal 
(-)  148-8407  Plug As 
(-)  8T-4194  Bolt 
(-)  8T-4223  Hard Washer 
(-)  171-2637  Boss 
(-)  103-1384  Guard 
(-)  148-8338  Connector As 


Illustration 2g06043939
437-0403 Pilot Lines Gp

Installation Procedure



    Illustration 3g06043947
    Pump Compartment
    (1) 4I-9526 Marker Band (White)
    (2) 4I-9527 Marker Band (Green)
    (3) 168-9759 Block
    (5) 255-1669 Support As
    (6) 255-2074 Support As
    (7) 296-7318 Hose As
    (8) 436-9734 Hose As
    (9) 124-1008 Guard
    (12) 148-8407 Plug As
    (13) 148-8411 Plug As
    (15) 148-8435 Tee As
    (16) 6V-9829 Cap As
    (17) 7K-1181 Cable Strap
    (18) 8T-4121 Hard Washer
    (19) 8T-4139 Bolt
    (20) 8T-4136 Bolt
    (21) 8T-4223 Hard Washer
    (22) 8T-4910 Bolt
    (23) 7K-1181 Cable Strap

  1. Install supports (5) and (6) as shown.

  2. Install block (3).

  3. Connect hose (7) to port "DB4" of block (3).

  4. Connect hose (8) to port "PB4" of block (3).


    Illustration 4g06043940
    Below Main Control Valve
    (1) 4I-9526 Marker Band (White)
    (2) 4I-9527 Marker Band (Green)
    (7) 296-7318 Hose As
    (8) 436-9734 Hose As
    (10) 148-8338 Connector As
    (11) 148-8378 Elbow As
    (14) 148-8433 Tee As
    (16) 6V-9829 Cap As

  5. Connect hose (8) to port "PSA2" of the pilot manifold.

  6. Connect hose (7) to port "DR6" of the pilot manifold.

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