Installation Procedure for the <NOBR>330-2397</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057} Caterpillar


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Installation Procedure for the <NOBR>330-2397</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057} [M0066392]
HYDRAULIC SYSTEM
LINES GP-FRONT
Installation Procedure for the <NOBR>330-2397</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
325D (S/N: GBR1-UP; CYW1-UP)
329D (S/N: XDB1-UP; CZF1-UP; EBM1-UP)
329D2 (S/N: RGA1-UP; SHJ1-UP; TMJ1-UP; WDT1-UP; THW1-UP)
330D2 (S/N: PTE1-UP; WFG1-UP)
Hydraulic Kit
HYDRAULIC KIT (S/N: HKD1-UP)
Mobile Hydraulic Power Unit
329D MHPU (S/N: L5G1-UP; L5H1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your Cat dealer.

Required Parts

Table 1
330-2397 Front Lines Gp Revision -04 
Item  Qty  Part No.  Description 
(1)  7Y-3729  Special Flange 
(2)  103-1385  Flange 
(3)  113-6479  Special Flange 
(4)  218-1327  Pipe As 
(5)  221-4872  Hose 
(6)  260-7937  Tube As 
(7)  266-1278  Block 
(8)  296-7024  Block 
(9)  297-0265  Solenoid and Relief Valve Gp 
(10)  323-7942  Solenoid and Relief Valve Gp 
(11)  330-2446  Hose As 
(12)  330-2457  Hose As 
(13)  330-2468  Bracket 
(14)  330-2470  Block 
(15)  333-7066  Bracket Support Assembly 
(16)  333-7068  Flange 
(17)  333-7073  Hose As 
(18)  333-7076  Support 
(19)  333-7077  Support 
(20)  337-1231  Hose As 
(21)  366-8639  Support As 
(22)  366-8643  Hose As 
(23)  366-8644  Hose As 
(24)  101-7401  Bolt 
(25)  101-7402  Bolt 
(26)  101-7404  Bolt 
(27)  108-1782  Bolt 
(28)  108-4282  Bolt 
(29)  113-2001  Bolt 
(30)  144-0367  Hose Clamp 
(31)  148-8330  Connector As 
(32)  148-8334  Connector As 
(33)  148-8360  Elbow As 
(34)  148-8411  Plug As 
(35)  150-4049  Elbow As 
(36)  153-6237  Elbow As 
(37)  1P-3702  Rectangular Seal 
(38)  1P-3703  Rectangular Seal 
(39)  1P-3704  Rectangular Seal 
(40)  1P-4578  Half Flange 
(41)  280-2747  Bolt 
(42)  4J-0522  O-Ring Seal 
(43)  4J-0527  O-Ring Seal 
(44)  4J-5267  O-Ring Seal 
(45)  5K-9090  O-Ring Seal 
(46)  5P-7466  Clip 
(47)  5P-7467  Clip 
(48)  5P-7470  Clip 
(49)  5P-7471  Clip 
(50)  5P-8112  Grommet 
(51)  5P-8182  Grommet 
(52)  6J-2680  O-Ring Seal 
(53)  6V-0400  Half Flange 
(54)  6V-9746  O-Ring Seal 
(55)  22  8T-4121  Hard Washer 
(56)  8T-4136  Bolt 
(57)  10  8T-4139  Bolt 
(58)  8T-4182  Bolt 
(59)  12  8T-4186  Bolt 
(60)  8T-4192  Bolt 
(61)  8T-4194  Bolt 
(62)  26  8T-4223  Hard Washer 
(63)  10  8T-4956  Bolt 
(64)  8T-9403  Half Flange 
 
Standard Removal 
(-)  187-5661  Pipe As 
(-)  4J-0527  O-Ring Seal 
(-)  101-7402  Bolt 
(-)  221-4872  Hose 
(-)  144-0367  Hose Clamp 
(-)  148-8411  Plug As 
(-)  8T-4195  Bolt 
(-)  4J-0520  O-Ring Seal 
(-)  7Y-8099  Cover 
(-)  187-5659  Pipe As 
(-)  6J-2680  O-Ring Seal 
(-)  8T-4956  Bolt 
(-)  8T-4223  Hard Washer 
(-)  7Y-3730  Special Flange 
(-)  4J-5267  O-Ring Seal 
(-)  5K-9090  O-Ring Seal 


Illustration 2g06043714
330-2397 Front Lines Gp

Installation Procedure



    Illustration 3g06043752
    Valve (A)
    ( 2) 103-1385 Flange
    (10) 323-7942 Solenoid and Relief Valve Gp
    (13) 330-2466 Support
    (19) 333-7077 Support
    (21) 366-8639 Support As
    (29) 113-2001 Bolt
    (34) 148-8411 Plug As
    (38) 1P-3703 Rectangular Seal
    (40) 1P-4578 Half Flange
    (46) 5P-7466 Clip
    (47) 5P-7467 Clip
    (50) 5P-8112 Grommet
    (53) 6V-0400 Half Flange
    (55) 8T-4121 Hard Washer
    (57) 8T-4139 Bolt
    (59) 8T-4186 Bolt
    (60) 8T-4192 Bolt
    (61) 8T-4194 Bolt
    (62) 8T-4223 Hard Washer
    (63) 8T-4956 Bolt

  1. Assemble the components of valve (A).


    Illustration 4g06043764
    Valve (B)
    ( 8) 296-7024 Block
    (9) 297-0265 Solenoid and Relief Valve Gp
    (13) 330-2466 Support
    (14) 330-2470 Block
    (18) 333-7076 Support
    (27) 108-1782 Bolt
    (28) 108-4282 Bolt
    (33) 148-8360 Elbow As
    (34) 148-8411 Plug As
    (35) 150-4049 Elbow As
    (40) 1P-4578 Half Flange
    (42) 4J-0522 O-Ring Seal
    (55) 8T-4121 Hard Washer
    (57) 8T-4139 Bolt
    (59) 8T-4186 Bolt
    (62) 8T-4223 Hard Washer
    (63) 8T-4956 Bolt

  2. Assemble the components of valve (B).


    Illustration 5g06043791
    (1) 7Y-3729 Special Flange
    (3) 113-6479 Special Flange
    (7) 266-1278 Block
    (12) 330-2457 Hose As
    (16) 333-7068 Flange
    (17) 333-7073 Hose As
    (20) 337-1231 Hose As
    (22) 366-8643 Hose As
    (23) 366-8644 Hose As
    (24) 101-7401 Bolt
    (26) 101-7404 Bolt
    (31) 148-8330 Connector As
    (36) 153-6237 Elbow As
    (37) 1P-3702 Rectangular Seal
    (38) 1P-3703 Rectangular Seal
    (41) 280-2747 Bolt
    (42) 4J-0522 O-Ring Seal
    (44) 4J-5267 O-Ring Seal
    (45) 5K-9090 O-Ring Seal
    (54) 6V-9746 O-Ring Seal
    (55) 8T-4121 Hard Washer
    (58) 8T-4182 Bolt
    (64) 8T-9403 Half Flange

  3. Install valve assemblies (A) and (B).

  4. Connect hoses and hardware as shown above.


    Illustration 6g06043774
    (4) 218-1327 Pipe As
    (5) 221-4872 Hose
    (6) 260-7937 Tube As
    (11) 330-2446 Hose As
    (12) 330-2457 Hose As
    (15) 333-7066 Bracket Support Assembly
    (17) 333-7073 Hose As
    (20) 337-1231 Hose As
    (23) 366-8644 Hose As
    (25) 101-7402 Bolt
    (30) 144-0367 Hose Clamp
    (32) 148-8334 Connector As
    (34) 148-8411 Plug As
    (37) 1P-3702 Rectangular Seal
    (38) 1P-3703 Rectangular Seal
    (42) 4J-0522 O-Ring Seal
    (43) 4J-0527 O-Ring Seal
    (48) 5P-7470 Clip
    (49) 5P-7471 Clip
    (51) 5P-8182 Grommet
    (52) 6J-2680 O-Ring Seal
    (55) 8T-4121 Hard Washer
    (56) 8T-4136 Bolt
    (62) 8T-4223 Hard Washer
    (63) 8T-4956 Bolt

  5. Install drain tubes (4) and (6).

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