Installation of the <NOBR>501-2518</NOBR> Auxiliary Control Ar (Tool Control) on Certain Hydraulic Excavators {1408, 5051, 5057, 7405, 7557} Caterpillar


`
Installation of the <NOBR>501-2518</NOBR> Auxiliary Control Ar (Tool Control) on Certain Hydraulic Excavators {1408, 5051, 5057, 7405, 7557} [M0066388]
ELECTRICAL AND STARTING SYSTEM
WIRING GP
Installation of the <NOBR>501-2518</NOBR> Auxiliary Control Ar (Tool Control) on Certain Hydraulic Excavators {1408, 5051, 5057, 7405, 7557}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Serial Number Identification
5.1. Reference Section
Excavator
329D2 (S/N: RGA1-UP; SHJ1-UP; TMJ1-UP; WDT1-UP; THW1-UP)
330D2 (S/N: PTE1-UP; WFG1-UP)
Work Tool
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

Note: Drain the hydraulic fluid from the hydraulic tank before opening the hydraulic system. Remember to fill the hydraulic tank with hydraulic fluid once the installation is complete.

Reference: Service Guide, GEHS1181, "Tool Control Systems Supplemental Guide"

Reference: Service Guide, SEBD0512, "AVSpare Service Welding Guide"

Reference: Special Instruction, REHS1841, "General Welding Procedures"

Reference: Torque Specifications, SENR3130, "Torque Specifications"

Safety Section



Illustration 1g00104545

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.


Required Parts

Table 1
501-2518 Auxiliary Control Ar (Tool Control) (- 01) 
Qty  Part No.  Description  Media 
(1)  255-5713  Control Valve and Mounting Gp  GEHS0212 
(1)  330-2397  Front Lines Gp  M0066392 
(1)  416-5026  Pilot Lines Gp  M0066394 
(1)  418-1101  Chassis Wiring Gp  M0066396 
(1)  437-0403  Pilot Lines Gp  M0066398 
(1)  288-7022  Film 
(1)  279-5324  Joystick Control Gp  GEHS0058 

Serial Number Identification

AVSpare Work Tools hydraulic kits are identified with serial numbers. The serial number is printed on a film group (1). This film group should be placed on the right-hand window inside the cab.



Illustration 2g01742203


Illustration 3g01743196

Reference Section

Reference: Testing and Adjusting Section, KENR9976, "Process for Setting Up The Work Tool"

Reference: Testing and Adjusting Section, KENR9976, "Calibration"

Information System:

325F Excavator Machine Systems Stick Bearings and Seals - Install
325F Excavator Machine Systems Stick Bearings and Seals - Remove
325F Excavator Machine Systems Stick - Remove
910K, 914K and 920K Compact Wheel Loaders Bucket Tips - Inspect/Replace
325F Excavator Machine Systems Stick Cylinder - Remove and Install
300.9D VPS Mini Hydraulic Excavator Machine Systems Auxiliary Hydraulic System
349D2 MHPU Mobile Hydraulic Power Unit Hydraulic System Boom Hydraulic System
910K, 914K and 920K Compact Wheel Loaders Operation Information
318F Excavator Machine Systems Front Lines
316F Excavator Machine System Specifications Pilot Lines (Main Pump)
Exhaust Gas Valve (NRS) for C7.1, and C6.6 Engines {5137}
312F and 313F Excavator Machine Systems Travel System
Installation of the <NOBR>501-2517</NOBR> Auxiliary Control Ar (Tool Control) on Certain Hydraulic Excavators {1408, 5051, 5057, 5059, 7301, 7405, 7557}
Installation Procedure for the <NOBR>330-2397</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057}
Installation Procedure for the <NOBR>416-5026</NOBR> Pilot Lines Gp on Certain Hydraulic Excavators {5057, 5059}
Installation Procedure for the <NOBR>418-1101</NOBR> Chassis Wiring Gp On Certain Hydraulic Excavators {1408}
Installation Procedure for the <NOBR>437-0403</NOBR> Pilot Lines Gp on Certain Hydraulic Excavators {5057, 5059}
325F Excavator Machine Systems Stick - Install
Installation Procedure for the <NOBR>330-2400</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057}
Installation of the 486-0608 Coupler Control Ar on Certain Hydraulic Excavators {6129, 7332, 7405, 7557}
Installation of the 467-6748 Chassis Wiring Gp On Certain Hydraulic Excavators {6129}
300.9D VPS Mini Hydraulic Excavator Machine Systems Swing Hydraulic System
Procedure to Install a 455-6307 Gear Pump Group on Certain M318D MH and M322D MH Material Handlers {5073}
312F and 313F Excavator Machine Systems Return Hydraulic System