Installation Procedure for the <NOBR>417-2219</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} Caterpillar


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Installation Procedure for the <NOBR>417-2219</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057} [M0066184]
HYDRAULIC SYSTEM
LINES GP-PUMP
Installation Procedure for the <NOBR>417-2219</NOBR> Pump Lines Gp On Certain Hydraulic Excavators {5057}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
320E (S/N: REE1-UP; TEX1-UP)
320F (S/N: NHD1-UP; WJJ1-UP; YBM1-UP; TET1-UP; REW1-UP; SFX1-UP)
323F (S/N: PLB1-UP)
Hydraulic Control
HYDRAULIC KIT (S/N: HKF1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
Parts List for 417-2219 Pump Lines Gp Revision -02 
Item  Qty  Pt. No.  Part Name 
(1)  266-0955  Flange 
(2)  348-1346  Hose As 
(3)  348-1354  Hose 
(4)  363-2331  Support As 
(5)  383-9276  Support As 
(6)  435-5554  Hose As 
(7)  435-5558  Hose As 
(8)  435-5562  Pipe As 
(9)  105-3478  Bolt 
(10)  148-8339  Connector As 
(11)  148-8392  Elbow As 
(12)  150-4049  Elbow As 
(13)  153-6237  Elbow As 
(14)  165-4927  Connector As 
(15)  1P-3703  Rectangular Seal 
(16)  1P-4578  Half Flange 
(17)  1P-4579  Half Flange 
(18)  4J-0522  O-Ring Seal 
(19)  4J-0524  O-Ring Seal 
(20)  5P-7466  Clip 
(21)  5P-7467  Clip 
(22)  5P-8112  Grommet 
(23)  447-1709  Bolt 
(24)  8T-4121  Hard Washer 
(25)  8T-4183  Bolt 
(26)  8T-4195  Bolt 
(27)  8T-4196  Bolt 
(28)  8T-4223  Hard Washer 
(29)  8T-6466  Bolt 
(30)  9M-3786  O-Ring Seal 
(31)  9X-2201  Hose Clamp 
(32)  451-2175  Hard Washer 


Illustration 2g06037473
417-2219 Pump Lines Gp

Installation Procedure



    Illustration 3g06037478
    (3) 348-1354 Hose
    (8) 435-5562 Pipe As
    (23) 447-1709 Bolt
    (30) 9M-3786 O-Ring Seal
    (31) 9X-2201 Hose Clamp
    (32) 451-2175 Hard Washer

  1. Install the pipe assembly (3) onto the hydraulic tank.


    Illustration 4g06037485
    (1) 266-0955 Flange
    (3) 348-1354 Hose
    (4) 363-2331 Support As
    (6) 435-5554 Hose As
    (7) 435-5558 Hose As
    (9) 105-3478 Bolt
    (16) 1P-4578 Half Flange
    (17) 1P-4579 Half Flange
    (18) 4J-0522 O-Ring Seal
    (19) 4J-0524 O-Ring Seal
    (20) 5P-7466 Clip
    (21) 5P-7467 Clip
    (22) 5P-8112 Grommet
    (24) 8T-4121 Hard Washer
    (25) 8T-4183 Bolt
    (27) 8T-4186 Bolt
    (28) 8T-4223 Hard Washer
    (29) 8T-6466 Bolt
    (31) 9X-2201 Hose Clamp

  2. Install hose (6) onto pipe assembly (3) and the hydraulic pump.

  3. Attach hose (7) to the hydraulic pump.


    Illustration 5g06037520
    (2) 348-1346 Hose As
    (4) 363-2331 Support As
    (5) 383-9276 Support As
    (7) 435-5558 Hose As
    (10) 148-8339 Connector As
    (11) 148-8392 Elbow As
    (12) 150-4049 Elbow As
    (14) 165-4927 Connector As
    (20) 5P-7466 Clip
    (21) 5P-7467 Clip
    (22) 5P-8112 Grommet
    (24) 8T-4121 Hard Washer
    (25) 8T-4183 Bolt
    (26) 8T-4195 Bolt
    (28) 8T-4223 Hard Washer
    (29) 8T-6466 Bolt

  4. Connect hose (7) to port "P" of the control valve.

  5. Install hose (2) to port "T1" of the control valve and the drain tube.


    Illustration 6g06037505
    (4) 363-2331 Support As
    (5) 383-9276 Support As
    (20) 5P-7466 Clip
    (21) 5P-7467 Clip
    (22) 5P-8112 Grommet
    (24) 8T-4121 Hard Washer
    (25) 8T-4183 Bolt
    (26) 8T-4195 Bolt
    (28) 8T-4223 Hard Washer
    (29) 8T-6466 Bolt

  6. Install supports (4) and (5).

  7. Secure hose (7).

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