Installation Procedure for the <NOBR>416-8400</NOBR> Chassis Wiring Gp On Certain Hydraulic Excavators {1408, 5051}
[M0066178]
ELECTRICAL AND STARTING SYSTEM
SENSOR GP
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
- Excavator
- 320E (S/N: REE1-UP; TEX1-UP)
- 320F (S/N: NHD1-UP; YBM1-UP; REW1-UP; SFX1-UP)
- Hydraulic Control
- HYDRAULIC KIT (S/N: HKF1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Safety Section
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Illustration 1 | g00104545 |
Prevent the machine from movement. Park the machine on a level surface.
Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.
Required Parts
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416-8400 Chassis Wiring Gp Revision -03 | |||
---|---|---|---|
Item | Qty | Part Number | Description |
(1) | 29 | Cable Strap | |
(2) | 21 | Cable Strap | |
(3) | 1 | Sensor Harness As | |
(4) | 1 | Chassis Harness As | |
(5) | 2 | Clip | |
(6) | 1 | Strap | |
(7) | 6 | Clip | |
(8) | 1 | Cable Strap | |
(9) | 6 | Hard Washer | |
(10) | 6 | Bolt |
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Illustration 2 | g06036323 |
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Installation Procedure
- Connect harness (4) to the cab harness at (GE-C1) and (GE-C2).
- Secure connection (GE-C3).
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Illustration 4 g06036351 (GE-C20) Connect to STEM 1 Extend Solenoid: "K856 PU", "K869 BU"
(GE-C22) Connect to STEM 2 Extend Solenoid: "K857 WH", "K869 BU"
(GE-C24) Connect to STEM 1 Retract Solenoid: "K860 BU", "K869 BU"
(GE-C26) Connect to STEM 2 Retract Solenoid: "K861 GN", "K869 BU"
(1)3S-2093 Cable Strap
(2)7K-1181 Cable Strap
(4)434-6710 Chassis Harness As
(5)132-5789 Clip
(7)4P-7581 Clip
(8)7I-2673 Cable Strap
(9)8T-4121 Hard Washer
(10)8T-4191 Bolt - Route the long leg of harness (4) to the pump compartment.
- Connect (GE-C20), (GE-C22), (GE-C24), and (GE-C26) to the pilot control valve.
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Illustration 5 g06036364 (GE-C6) Connect to Variable Relief 1 Solenoid: "K833 PK", "K869 BU"
(GE-C8) Connect to Squeeze Sensor: "J850 WH", "235 BK", "M906 BU"
(GE-C10) Connect to Variable Relief 2 Solenoid: "K834 PU", "K869 BU"
(GE-C14) For Smart Boom Down Electric Check Solenoid: "X785 BU", "235 BK"
(2)7K-1181 Cable Strap
(7)4P-7581 Clip
(9)8T-4121 Hard Washer
(10)8T-4191 Bolt - Route the shorter leg of harness (4) to the foot of the boom.
- Connect (GE-C6), (GE-C8), and (GE-C10) to the front lines group.
- Secure connection (GE-C14).
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Illustration 3 | g06036337 |
(GE-C1) Connect to harness (12 poles) Position C: "K856 PU", "K860 BU", "K857 WH", "K861 GN", "K833 PK", "K834 PU", "K858 YL", "K862 GY", "K869 BU", "J850 WH"
(GE-C2) Connect to Harness (12 poles) Position E: "K762 PU", "M813 BU", "P943 GY", "M814 BR", "M906 BU", "X785 BU", "P702 GY" (GE-C3) For ATCH-Medium Circuit (12 poles): "K858 YL", "K862 GY", "K869 BU" (2) (4) |
- Connect (GE-C14) of harness (4) to the Boom Down Electric Check Solenoid.
- From the main chassis harness connect (C-C20) to the Boom Down Cylinder Head Pressure Sensor.
- From the main chassis harness connect (C-C54) to the Boom Cylinder Rod Pressure Sensor.
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Illustration 7 g06036397 (GE-C1) Connect to harness (12 poles) Position C: "K856 PU", "K860 BU", "K857 WH", "K861 GN", "K833 PK", "K834 PU", "K858 YL", "K862 GY", "K869 BU", "J850 WH"
(GF-C1) Connect to Harness (8 poles): "P943 GY", "K762 PU", "K869 BU", "P702 GY", "J850 WH", "235 BK", "M814 BR", "M813 BU"
(GF-C2) Connect to Stick in Solenoid: "P943 GY", "K869 BU"
(GF-C4) Connect to Stick in Control Pressure Sensor: "J850 WH", "235 BK", "M814 BR"
(GF-C6) Connect to Boom Down Solenoid: "K762 PU", "K869 BU"
(2)7K-1181 Cable Strap
(3)369-0168 Sensor Harness As
(4)434-6710 Chassis Harness As
(5)132-5789 Clip
(8)7I-2673 Cable Strap
(9)8T-4121 Hard Washer
(10)8T-4191 Bolt - Connect harness (3) to harness (4) below the main control valve.
- Connect (GF-C2) to the Stick in Solenoid at the top left side of the valve.
- Connect (GF-C6) to the Boom Down Solenoid at the top right side of the valve.
- Connect (GF-C4) to the Stick In Control Pressure Sensor at the bottom left side of the valve.
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Illustration 6 | g06035752 |
With Smart Boom Installed (GE-C14) For Smart Boom Down Electric Check Solenoid: "X785 BU", "235 BK" (C-C20) Chassis Harness, Connect to Boom Cylinder Head Pressure Sensor: "J850 WH", "235 BK", "H446 PK" (C-C54) Chassis Harness, Connect to Boom Cylinder Rod Pressure Sensor: "J850 WH", "235 BK", "E411 YL" (4) |
- Secure (GF-C8).
- Connect (GF-C10) to Stick Out Control Pressure Sensor.
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Illustration 9 g06035761 With Smart Boom
(GF-C8) Connect to Boom Up Electric Check Solenoid: "P702 GY", "235 BK"
(GF-C10) Connect to Stick Out Control Pressure Sensor: "J850 WH", "235 BK", "M813 BU" - Connect (GF-C8) to Boom Up Electric Check Solenoid
- Connect (GF-C10) to Stick Out Control Pressure Sensor.
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Illustration 8 | g06036382 |
(GF-C8) For to Boom Up Electric Check Solenoid: "P702 GY", "235 BK"
(GF-C10) Connect to Stick Out Control Pressure Sensor: "J850 WH", "235 BK", "M813 BU" (1) (3) |
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