420E and 430E Backhoe Loaders Monitoring System Caterpillar


Monitoring System
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The ECM is used for the control system. Based on engine parameters, the control system signals the pump to deliver the proper amount of Diesel Exhaust Fluid (DEF) to the exhaust stream.

The engine aftertreatment system utilizes sensors to monitor operating conditions and to provide input and feedback for the dosing control system. Included sensors are temperature, pressure differential, and NOx. The temperature sensor provides temperature feedback to the dosing control system. The dosing does not start before the catalytic converter has reached the required temperature for the reaction. The delta pressure sensor monitors the back pressure and is used as a diagnostic for DOC substrate blockage. The NOx sensor detects NOx levels and provides closed loop feedback to the control system. The control system adjusts the flow of DEF delivered to the exhaust stream.

During operation, the control system monitors the system. Refer to table 1 for additional information.

Table 1
Description     CDL CID     CDL FMI     CDL EID     WCI     Previous    
Engine Intake Manifold 1 Temperature Voltage Above Normal     172     3         1        
Engine Intake Manifold 1 Temperature Voltage Below Normal     172     4         1        
ECU reset - brc_software_watchdog     254     0         1        
ECU reset - brc_checkstop_counter     254     1         1        
ECU reset - brc_external_hard     254     2         1        
ECU reset - brc_external_soft     254     3         1        
ECU reset - stack over limit - system     254     4         1        
ECU reset - stack over limit task 0 (background)     254     5         1        
ECU reset - stack over limit 1 (15msec)     254     6         1        
ECU reset - stack over limit 2 (30msec)     254     7         1        
ECU reset - stack over limit 3 (60msec)     254     8         1        
ECU reset - stack over limit 4 (120msec)     254     9         1        
ECU reset - stack over limit 5 (480msec)     254     10         1        
ECU reset - stack over limit 6 (1005msec)     254     11         1        
ECU reset - unexpected reset     254     12         1        
ECU reset - stack over limit task 0.5 (5msec)     254     13         1        
Battery Potential / Power Input Erratic Intermittent or Incorrect     168     2         1        
Battery Potential / Power Input 1 Voltage Above Normal     168     3         1        
Battery Potential / Power Input 1 Voltage Below Normal     168     4         2        
Programmed Parameter Fault     268     2         1        
SAE J1939 Data Link abnormal update rate     247     9         1        
SAE J1939 Data Link 2 abnormal update rate     2348     9         1        
Aftertreatment SCR Catalyst Tank Temperature Voltage Above Normal     3134     3         1        
Aftertreatment SCR Catalyst Tank Temperature Voltage Below Normal     3134     4         1        
Aftertreatment 1 Intake NOx Sensor Current Above Normal     3002     6         1        
Aftertreatment 1 Intake NOx Sensor Abnormal Update Rate     3002     9         1        
Aftertreatment 1 Intake NOx Sensor Bad Device or Component     3002     12         1        
Aftertreatment 1 Outlet NOx Sensor Current Above Normal     3609     6         1     892    
Aftertreatment 1 Outlet NOx Sensor Abnormal Update Rate     3609     9         1     892    
Aftertreatment 1 Outlet NOx Sensor Bad Device or Component     3609     12         1     892    
Aftertreatment 1 Outlet NOx Sensor Current Above Normal     3610     6         1     893    
Aftertreatment 1 Outlet NOx Sensor Abnormal Update Rate     3610     9         1     893    
Aftertreatment 1 Outlet NOx Sensor Bad Device or Component     3610     12         1     893    
Sensor Supply Voltage 1 Voltage Above Normal     262     3         2        
Sensor Supply Voltage 1Voltage Below Normal     262     4         2        
Sensor Supply Voltage 2 Voltage Above Normal     2131     3         1        
Sensor Supply Voltage 2 Voltage Below Normal     2131     4         1        
Aftertreatment 1 SCR Dosing Reagent Absolute Pressure Voltage Above Normal     3090     3         1        
Aftertreatment 1 SCR Dosing Reagent Absolute Pressure Voltage Below Normal     3090     4         1        
Aftertreatment 1 SCR Dosing Reagent Absolute Pressure Voltage Above Normal     3092     3         1        
Aftertreatment 1 SCR Dosing Air Assist Absolute Pressure Voltage Below Normal     3092     4         1        
Aftertreatment 1 SCR Dosing Air Assist Signal Current Below Normal     3094     5         1        
Aftertreatment 1 SCR Dosing Air Assist Signal Current Above Normal     3094     6         1        
Aftertreatment no.1 SCR Catalyst Reagent Line Heater no.1 Current Below Normal     3110     5         1        
Aftertreatment no.1 SCR Catalyst Reagent Line Heater no.1 Current Above Normal     3110     6         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater 2 Current Below Normal     3111     5         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater 2 Current Above Normal     3111     6         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater 3 Current Below Normal     3112     5         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater 3 Current Above Normal     3112     6         1        
Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Voltage Above Normal     3107     3         1        
Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Voltage Below Normal     3107     4         1        
Aftertreatment 2 Diesel Oxidation Catalyst Differential Pressure Voltage Above Normal     3104     3         1        
Aftertreatment 2 Diesel Oxidation Catalyst Differential Pressure Voltage Below Normal     3104     4         1        
Aftertreatment 2 SCR Catalyst Outlet Gas Temperature Voltage Above Normal     3108     3         1        
Aftertreatment 2 SCR Catalyst Outlet Gas Temperature Voltage Below Normal     3108     4         1        
Aftertreatment 1 SCR Catalyst Reagent Tank Level Voltage Above Normal     3130     3         1        
Aftertreatment 1 SCR Catalyst Reagent Tank Level Voltage Below Normal     3130     4         1        
Aftertreatment 1 Diesel Oxidation Catalyst Outlet Gas Temperature Voltage Above Normal     3105     3         1        
Aftertreatment 1 Diesel Oxidation Catalyst Outlet Gas Temperature Voltage Below Norma     3105     4         1        
Aftertreatment 2 Diesel Oxidation Catalyst Outlet Gas Temperature Voltage Above Normal     3106     3         1        
Aftertreatment 2 Diesel Oxidation Catalyst Outlet Gas Temperature Voltage Below Normal     3106     4         1        
Aftertreatment 1 Catalyst Reagent Tank Relay Current Below Normal     3606     5         1        
Aftertreatment 1 Catalyst Reagent Tank Relay Current Above Normal     3606     6         1        
Aftertreatment 1 DEF Manifold Heater Relay Current Below Normal     3604     5         1        
Aftertreatment 1 DEF Manifold Heater Relay Current Above Normal     3604     6         1        
Aftertreatment SCR DEF Manifold Temperature Voltage Above Normal     3608     3         1        
Aftertreatment SCR DEF Manifold Temperature Voltage Below Normal     3608     4         1        
Engine Control Module Abnormal Update Rate     590     9         1        
Aftertreatment 1 SCR Cabinet Temperature Voltage Above Normal     10200     3         1        
Aftertreatment 1 SCR Cabinet Temperature Voltage Below Normal     10200     4         1        
Aftertreatment 1 Catalyst Reagent Pump Motor Heater Current Below Normal     10204     5         1        
Aftertreatment 1 Catalyst Reagent Pump Motor Heater Current Above Normal     10204     6         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater High Side Current Below Normal     10205     5         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater High Side Current Above Normal     10205     6         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater Low Side Current Below Normal     10206     5         1        
Aftertreatment 1 SCR Catalyst Reagent Line Heater Low Side Current Above Normal     10206     6         1        
Low Aftertreatment 1 SCR Catalyst Reagent Tank 1 Level (3)         0     954     3     1968    
Low Aftertreatment 1 SCR Catalyst Reagent Tank 1 Level (2)         0     954     2        
High Aftertreatment 1 SCR Dosing Reagent Pressure (1)         0     930     1        
Low Aftertreatment 1 SCR Dosing Reagent Pressure (1)         0     931     1        
High Aftertreatment 1 SCR Dosing Atomization Air Assist Pressure (1)         0     1969     1        
Low Aftertreatment 1 SCR Dosing Atomization Air Assist Pressure (1)         0     964     1        
High Aftertreatment 1 Diesel Oxidation Catalyst Differential Pressure         0     942     1        
High Aftertreatment 1 Diesel Oxidation Catalyst Differential Pressure (2)         0     942     2     1971    

Information System:

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